EZ TRANS

CHAMPION BUS INC. Pdf Download PDF Report

Unscheduled Maintenance

Date Test Miles Service Activity Downtime Hours
12-06-05 5219 3.0 3.0
10-14-05 5219 The interface welds between both left and right rear AC condenser units and the frame rails are cracked. Ground out cracks and repaired welds. 3.0 3.0
12-06-05 5219 1.0 1.0
12-06-05 6326 1.5 0.5
12-06-05 10156 104.0 7.0
10-14-05 5219 Rear axle; both left and right pivot arm bushing are worn. Replaced both rear axle pivot arm bushings. 1.0 1.0
10-20-05 6326 The right front u-bolt nuts are worn. Replaced u-bolt nuts. 1.5 0.5
11-30-05 10156 The rear axle beam is broken. Replaced rear axle beam. 104.0 7.0
12-06-05 3661 4.0 2.0
12-06-05 4506 1.0 1.0
12-06-05 4506 6.0 1.0
12-06-05 4687 4.0 1.0
12-06-05 7176 2.5 0.5
12-06-05 8048 0.5 0.5
12-06-05 10797 0.5 0.5
09-30-05 3661 The second window right side, shattered. Replaced complete window including the frame. 4.0 2.0
10-06-05 4506 The right rear bumper bracket is broken. Replaced right rear bumper bracket. 1.0 1.0
10-06-05 4506 The second window, left side, shattered. Replaced window with plexiglass. 6.0 1.0
10-07-06 4687 The second window, right side fell out. Replaced complete window including the frame. 4.0 1.0
10-31-05 7176 The door linkage for the left panel of the passenger door is missing hardware. Replaced nuts and bolt in door linkage. 2.5 0.5
10-31-05 7176 The door linkage for the left panel of the passenger door is missing hardware. Replaced nuts and bolt in door linkage. 2.5 0.5
11-09-05 8048 The driver seat back adjusting knob is broken. Replaced adjusting knob. 0.5 0.5
12-05-05 10797 The second window from the rear, left side, is broken. Replaced complete window including the frame. 0.5 0.5
12-06-05 3661 6.0 1.0
09-30-05 3661 The brake relay switch failed. Replaced brake relay switch. 6.0 1.0
12-06-05 728 144.0 4.0
12-06-05 2200 120.0 0.5
12-06-05 2417 192.0 2.0
12-06-05 2850 8.0 4.0
12-06-05 5219 56.0 0.5
12-06-05 5219 3.0 2.0
12-06-05 5691 3.0 0.5
12-06-05 6326 6.0 1.25
12-06-05 6452 32.0 1.0
12-06-05 7359 8.0 0.5
12-06-05 8301 4.0 0.5
12-06-05 8715 4.0 1.0
08-10-05 728 Engine has a loss of power and heavy exhaust smoke, turbo failed. Warranty dealer replaced the turbo. 144.0 4.0
09-07-05 2200 The left side radiator isolator failed. Replaced left side radiator isolator. 120.0 0.5
09-19-05 2417 The left, lower radiator hose at the radiator is leaking. Replaced left lower radiator hose. 192.0 2.0
09-26-05 2850 The exhaust pipe is broken at the flange to the turbo connection. Replaced exhaust pipe and flange. 8.0 1.0
10-14-05 5219 The front engine isolator is worn. Replaced front engine isolator. 56.0 0.5
10-14-05 5219 The wiring harness over the rear of the transmission has chaffed. Repaired wiring harness and replaced pin for left side brake light. 3.0 2.0
10-18-05 5691 The batteries will not take a charge. Replaced batteries. 3.0 0.5
10-20-05 6326 Both rear engine isolators are worn. Replaced both rear engine isolators. 6.0 1.25
10-25-06 6452 The exhaust pipe flange is broken at the turbo fitting. Replaced exhaust pipe. 32.0 1.0
11-01-05 7359 The exhaust pipe flange is broken at the turbo fitting. Replaced exhaust pipe. 8.0 0.5
11-10-05 8301 The exhaust pipe flange is broken at the turbo fitting. Replaced exhaust pipe. 4.0 0.5
11-14-05 8715 The right side radiator hose is leaking coolant. Replaced right side radiator hose. 4.0 1.0
12-06-05 9172 0.5 0.5
11-16-05 9172 The exhaust hanger forward of the muffler is broken. Replaced exhaust hanger. 0.5 0.5
12-06-05 10067 10.0 2.0
11-23-05 10067 The right side fuel tank strap is broken on the loop end. Removed strap. Welded/repaired loop end. Reinstalled strap. 10.0 2.0
12-06-05 1275 10.0 0.5
12-06-05 1655 5.0 1.0
12-06-05 2240 8.0 1.0
12-06-05 2597 48.0 6.0
12-06-05 3055 2.0 1.0
12-06-05 3865 2.5 0.5
12-06-05 3865 3.5 0.5
12-06-05 6326 4.0 1.25
12-06-05 6564 10.0 1.0
12-06-05 8715 2.5 0.5
12-06-05 9172 1.0 1.0
08-24-05 1275 The front suspension will not recover from the kneel position. Replaced broken height sensor at the suspension end. 10.0 0.5
08-26-05 1655 The left front leveling valve failed. Replaced left front leveling valve. 5.0 1.0
09-08-05 2240 The front suspension will not recover from the kneel position. The height sensor wiring is pulled out of the sensor and the end is broken on the sensor link. Replaced height sensor. 8.0 1.0
09-21-05 2597 The left rear inside tire is damaged due to cross beam failure. Replaced left rear inside tire. 48.0 6.0
09-27-05 3055 The front suspension will not recover from the kneel position. Replaced broken height sensor link. 2.0 1.0
10-03-05 3865 The front leveling valve is broken. Replaced front leveling valve. 2.5 0.5
10-03-05 3865 The rear lateral bar is broken. Replaced rear lateral bar. 3.5 0.5
10-20-05 6326 Right front spring; the rear bushing and shackles are worn. Replaced right front spring, rear bushings and shackles. 4.0 1.25
10-26-06 6564 The right front shock is leaking oil. Replaced right front shock. 10.0 1.0
11-14-05 8715 The front suspension ride height is low. Height sensor arm came off. Reinstalled height sensor arm. 2.5 0.5
11-16-05 9172 The rear track bar is broken on the suspension end. Removed track bar, replaced end with a used end and reinstalled track bar. 1.0 1.0
12-06-05 10156 10.0 6.0
11-30-05 10156 The steering gear is leaking. Replaced steering gear. 10.0 6.0
12-06-05 2597 40.0 1.0
12-06-05 9172 2.0 2.0
09-22-05 2597 The left rear inside tire is damaged due to cross beam failure. Replaced left rear inside tire. 40.0 1.0
11-16-05 9172 All tires are worn. Replaced all tires. 2.0 2.0
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