DE 60 LFA

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Unscheduled Maintenance

Date Test Miles Service Activity Downtime Hours
06-20-06 2321 A bolt is broken in the X-brace, lfeft front, rear axle. Replaced broken bolt. 1.0 1.0
06-26-06 2552 The rear axle is not centered in the wheel well. Added 1/8" shims to the upper and lower radius rods on the right side to shift the axle rearward. 8.0 2.0
08-15-06 5399 The rear axle is not centered. Loosened u-bolts, realigned h-beams and retorqued u-bolts. 8.0 1.0
08-15-06 5399 The front axle is cracking in numerous places across the top and bottom. Replaced front axle and front radius arms 8.0 4.0
09-19-06 8897 Check for air leak at the right front wheel when the service brake is applied. Replaced air brake hose at the right front brake chamber. Guard added to hose to keep from contacting air spirng gusset. 0.5 0.5
06-21-06 2338 The left side low beam will not function. Replaced melted headlamp plug. 0.5 0.5
06-21-06 2338 Brakes will not release. Troubleshooting found wires broken on micro switches at the left and right rear doors. Repaired broken wires. 8.0 1.0
09-12-06 7985 The wiring harness hoop above the artic joint is broken. Repaired wiring harness hoop. 1.0 1.0
07-18-06 3562 Engine not running properly. Reader found injector code. Bus sent to warranty dealer. Warranty dealer found return wire for #1 injector not properly crimped in pin in jack. Injector wiring harness replaced. 160.0 3.0
09-12-06 7985 The right rear bolt in the engine cradle strut is loose and worn. Replaced bolt. 0.5 0.5
10-03-06 10932 The engine mount bushings are worn. Replaced engine mount bushings. 88.0 1.0
10-03-06 10932 The exhaust flex pipe is broken. Replaced exhaust flex pipe. 1.0 1.0
10-17-06 11573 The engine turbo failed. Warranty dealer replaced turbo. 112.0 2.5
10-24-06 11973 DPX monitor light. Warranty dealer cleaned muffler. 88.0 4.0
08-15-06 5399 Two roof panels covering the A/C condensers are missing rivets. Replaced rivets. 1.0 1.0
08-15-06 5399 Front axle--inside arc of the air spring towers are hitting in the wheel well. Removed approximately 1/2" of material from the inside arc. 0.5 0.5
09-12-06 7985 The battery compartment frame-work is cracked at both lower outside corners. Welded/repaired cracks. 1.5 1.5
09-12-06 7985 The two forward roof hatches, rear section have broken latches. Welded/repaired left side and rebonded right side. 1.0 1.0
09-25-06 9939 The weld is cracking on the end support member for the battery tray. Welded/repaired crack. 1.0 1.0
09-25-06 9939 The overhead panel is loose in the driver's area. Replaced broken rivets. 1.0 1.0
10-03-06 10932 One handrail is missing a ceiling mount rivet. Rivet replaced. 0.5 0.5
10-03-06 10932 Cracks are found in both mid-axle wheel wells. No repairs made at this time. 0.0 0.0
10-05-06 10932 The weld is cracking on the end support member for the battery tray. Welded/repaired crack. Added support brackets to cracked area. 3.5 1.5
10-17-06 11573 Numerous rivets are missing from the roof panel at the A/C unit. Replaced rivets 0.5 0.5
10-17-06 11573 Two roof hatch latches are bent. Repaired and reinstalled latches. 1.5 1.5
06-26-06 2552 The lock pin is broken in the artic joint hoop control. Replaced hoop control unit and adjusted play in the bearing. 232.0 1.5
06-26-06 2552 The right side windshield wiper is running off the outside edge of the windshield. Adjusted center arm on the wiper linkage and added reinforcement to the wiper motor bracket and wiper linkage bracket. 8.0 3.5
06-26-06 2552 The windshield wiper motor will not shut off. Troubleshooting found contacts burned inside the wiper motor. Replaced wiper motor. 8.0 1.0
07-10-06 2822 The mounting bolts are broken in the artic joint hoop control. Replaced hoop control and mounting bolts with used parts. 160.0 3.0
08-15-06 5399 All five handicap devices are inoperative. Ordered and installed numerous parts and controls. 8.0 3.0
08-23-06 6511 The shaft is broken in the artic joint hoop centering gear. Replaced hoop centering gear. 80.0 1.5
09-12-06 7985 The shaft is broken in the artic joint hoop centering gear. Replaced hoop centering gear. 56.0 1.5
09-25-06 9939 The artic hoop centering gear is broken. Replaced centering gear. 24.0 1.0
10-03-06 10932 The gear is loose on the hoop centering gear. Tightened gear bolts and replaced lock pin. 1.0 1.0
10-09-06 11381 The artic hoop centering gear pin is broken and gear is damaged. Replaced centering gear. 8.0 1.0
10-18-06 11811 The turn table will not return to center. Replaced broken shear pin in hoop gear. 3.0 1.0
11-02-06 12344 The shear pin and gear are damaged on the hoop control. Replaced broken shear pin and hoop gear. Replaced worn wear plate for the turn table. 88.0 4.0
11-08-06 12804 Coolant line, rear section, overhead compartment near passenger door is leaking due to contact with a speaker mounting screw. Repaired leaking line. 7.0 2.0
06-20-06 2321 Air line damaged and leaking due to interference with the leveling valve at the rear axle, right side, forward air spring. Repaired and rerouted air line away from leveling valve. 1.0 1.0
06-21-06 2338 Both front air springs are worn due to rubbing the fender well. Replaced both front air springs. 18.0 1.0
06-21-06 2338 The lower washers on both front shocks are concaved. Replaced both washers. 0.5 0.5
07-24-06 3562 The bushings are worn on the rear axle, lower radius rods. Replaced rear axle, lower radius rods. 1.5 1.5
08-15-06 5399 The bushings are worn on the rear axle, lower radius rods. Replaced rear axle, lower radius rods. 1.5 1.5
08-16-06 5678 Manufacturer requests torque be verified on the front suspension fasteners. Verified torques. 1.0 1.0
09-25-06 9939 The lower radius rod bushing are worn on the rear axle. Replaced radius rods. 1.0 1.0
10-03-06 10932 Manufacturer requests both front air springs abe replaced with new air spring with internal bump stops. Repalced air springs 1.0 1.0
11-02-06 12344 The snap rings are missing from the left rear lower radius rod bushing. Replaced both rear lower radius rods. 2.0 2.0
11-02-06 12344 The front and rear suspensions will not maintain ride height. Replaced front leveling valve and rear leveling vale and link. 1.0 1.0
11-02-06 12344 The bump stop broke off the rear axle, left side. Replaced bump stop. 1.0 1.0
11-30-06 14770 The right rear, rear shock, middle axle is broken (piston pulled out). Replaced shock. 6.0 1.0
06-15-06 1685 The right front tire is flate. Replaced right front tire. 9.0 1.0
08-18-06 5678 The left front tire is leaking air. Removed tire for repair. Rotated L.M.O. to L.F. Installed good used tire on L.M.O. 1.0 1.0
08-23-06 6511 All four rear tires are worn. Replaced all four rear tires. 1.0 1.0
10-18-06 11811 The right outer and left inner tires are worn on the center axle. Rotated right front tire to the right center outside, rotated left front tire to the left center inner and installed new tires on front axles. 2.0 2.0