AMERITRANS

TRANSPORTATION MANUFACTURING CORPORATION (TMC) Pdf Download PDF Report

Unscheduled Maintenance

Date Test Miles Service Activity Downtime Hours
04-13-06 1396 The A/C belt failed. Replaced A/C belt. 0.5 16.0
04-24-06 2295 The AC system is inoperative. Tightened loose fittings, and checked all fittings and electrical circuits. Warranty dealer rechared system. 3.0 3.0
05-24-06 6698 The rear A/C unit is inoperative. Repaired and relocated damaged refrigerant lines chaffing on the cab mount. 3.0 3.0
05-24-06 6698 The front A/C is inoperative. Warranty dealer repaired high pressure situation. 2.0 2.0
05-16-06 5546 Inspection revealed some movement in the rear suspension. Manufacturer requests 16 axle beam suspension bolts be replaced and torqued to specifications. As per manufacturer's request, replaced and torqued to specifications 16 axle beam suspension bolts. 2.0 32.0
06-02-06 7211 The rear axle trailing arm bushing are worn. Replaced both rear axle trailing arm bushings. 1.0 2.0
06-27-06 10509 Two bolts are broken on the rear axle. Replaced bolts. 0.5 0.5
05-09-06 4752 The emergency latch on the first passenger window, left side is broken. Replaced emergency latch. 0.5 0.5
05-09-06 4752 The right side front bumper mounting bolt is broken. Replaced mounting bolt. 0.5 0.5
05-10-06 5256 The flange is broken on the exhaust pipe at the turbo. Replaced pipe. 2.0 4.0
06-09-06 8060 The passenger door will not close properly. Replaced worn lower bail socket and adjusted linkage. 2.0 32.0
06-21-06 9671 Engine shuts down when transmission is put into drive. Trouble shoot interlock system; and readjusted passenger door. 1.0 5.0
06-21-06 9671 Thelatch on the second window, let side is broken. Replaced latch. 1.0 1.0
03-29-06 337 Engine has a loss of power, misses and the "Check Engine" light is on. Road test, monitor engine controls with "Pro-Link." Record trouble codes and sent test bus to warranty dealer. Warranty dealer replaced 3 injectors and the turbo charger. 4.0 64.0
06-02-06 7211 The flange is broken on the exhaust pipe at the turbo. Replaced pipe. 0.5 2.0
06-02-06 7211 Both transmission and the front engine mounts are worn. Repalced all three mounts. 1.5 3.0
05-24-06 6698 The right side radiator hose is leaking. Replaced right side radiator hose. 1.0 3.0
04-13-06 1396 Exhaust hanger broke off the exhaust pie. Welded/repaired hanger. 1.0 1.0
04-17-06 1810 Tail pipe hanger is broken. Replaced tail pipe hanger. 0.5 1.0
05-16-06 5546 The rear exhaust pipe hanger is broken. Replaced rear exhaust pipe hanger. 0.5 0.5
05-19-06 6119 The rear exhaust clamp is loose. Tightened rear exhaust clamp. 3.0 1.0
06-02-06 7211 The exhaust hanger directly behind the muffler is broken. Replaced hanger. 0.25 0.25
06-14-06 8580 The exhaust hanger behind the muffler is broken. Replaced exhaust hanger. 0.5 0.5
05-16-06 5546 The frame plug welds, both sides, rear of rear axle are cracking. Ground out and rewelded the welds. 1.5 3.0
05-16-06 5546 The welds are cracked on both sides of the fuel tank mounting brackets. Welded/repaired fuel tank mounting brackets. 1.0 2.0
06-15-06 8749 The plug welds in the left frame rail, 4" from the rear and 2" from the top are cracking. Cleaned, rewelded/repaired cracked welds. 2.0 12.0
06-27-06 10509 The right rear stop light is not functioning. Repaired broken wire to right rear stop light. 1.0 1.0
06-27-06 10509 The right rear inner tire is flat. Plugged right rear inner tire. 0.5 0.5
04-05-06 695 The front ride height sensor arm is broken. Replaced front right height sensor. 0.5 12.0
04-18-06 2006 The front ride height sensor arm is broken. Replaced front ride height sensor. 0.5 1.0
04-18-06 2006 A bolt is broken from the right rear shock mount/air bag plate. Broken bolt replaced. 0.5 1.0
04-24-06 2295 The right rear upper shock mount anchor point has torn away from the frame. Torn frame area dressed and 2" x 4" x 1/4" steel plate welded in place. Drilled 3/4" hole for mounting bolt, and replaced anchor and shock. 2.0 64.0
05-11-06 5256 The front ride height sensor arm is broken. Replaced front ride height sensor. 0.5 1.0
05-19-06 6119 Rear axle shocks are worn. Replaced both rear axle shocks. 2.0 8.0
05-19-06 6119 The quick coupler on the right rear air bag has very limited access. Relocated quick coupler. 0.5 0.5
06-02-06 7211 Both rear air bag mounting brackets are cracking at the mounting bolt area. Replaced both rear air bag mounting brackets. 0.5 3.0
06-14-06 8580 The bolts on the left rear air bag bracket are loose. Retorqued bolts. 0.5 0.5
06-27-06 10509 The left rear air bag mounting bracket has two loose bolts. Replaced bolts.l 0.5 0.5