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Unscheduled Maintenance

Date Test Miles Service Activity Downtime Hours
09-13-00 233 Rear A/C compressor clutch burned out. Warranty work performed. New A/C compressor installed. 3.0 3.0
10-10-00 1154 The lower eye is broken on the left front shock. Left front shock replaced. 0.5 0.5
10-10-00 1154 The upper fuel tank strap has come off. Upper fuel tank strap replaced. 0.5 0.5
11-09-00 3270 The right rear brake caliper seal is leaking. Warranty work--right rear brake caliper rebuilt. 2.0 2.0
10-05-00 775 Coolant is leaking from a hole chaffed through the heater hose on the clmap at the cylinder head. Removed and repaired bad section of hose. Rerouted hose to eliminate chaffing. 1.0 1.0
10-18-00 2201 Test bus is disabled ont he test track. No electrical power when key is turned on.l Trouble shooting found a blown 50 amp fuse (battery power). Fuse replaced. Repaired shorted wire located to the rear of the upper bulkhead connector behind the coolant surge tank. 2.5 2.5
10-26-00 3119 Engine cranks but will not start. The fuel lift pump is not running. Blown 20 amp fuse replaced. Trouble shooting found no cause for blown fuse. 2.0 2.0
11-21-00 6012 The fuel gauge will not function. Broken terminal at the tank sending unit repaired. 0.5 0.5
12-08-00 7500 The front blower will not function. The speed switch is burned out. Front blower speed switch replaced. 1.0 1.0
08-31-00 74 The tailpipe pulled apart. Reinstalled original equipment. Added additional frame hanger. Installed two sheet metal screws in tail pipe extension. 1.5 1.5
10-25-00 3020 The tail pipe has separated from the exhaust pipe. The hanger is broken. Reconnected tail pipe and replaced broken hanger. 0.5 0.5
09-27-00 619 Three body supports are broken on the left side and one on the right side--forward of the rear wheel well. Broken body supports welded/repaired. Twelve inch long square tube installed at each broken support. Two body supports installed on each side. 10.0 10.0
10-03-00 724 The left body rail (rear) is rubbing on the upper shock mount. Installed additional body mount-to-frame rail. 1.5 1.5
11-09-00 3270 Two body supports located rear of the rear axle and four body supports located forward of the rear axle are cracked. Cracked body supports welded/repaired. Two foot channel installed for reinforcement. 6.0 6.0
11-09-00 3270 The air tank mounting brackets are broken. Air tank mounting brackets welded/repaired. 1.0 1.0
11-13-00 3521 Both weheelchair lift doors have fallen off. The welds are broken on the lower frame. Frame secured with self-tapping bolts. Doors reinstalled. 1.0 1.0
11-21-00 6012 The front dash panel is loose. All four missing mounting screws replaced. 0.5 0.5
11-16-00 4721 The left front shock is leaking oil. Replaced the left front shock. 0.5 0.5