SLC 32' CNG

DAIMLER CHRYSLER COMMERCIAL BUSES NA Pdf Download PDF Report

Unscheduled Maintenance

Date Test Miles Service Activity Downtime Hours
10-22-01 6052 Both front windshield panels are working out. Both windshields reinstalled with new gasket. 4.0 4.0
10-29-01 6252 The right side windshield panel is coming out at the right top corner. Panel is in the gasket, gasket separating from the body. Both windshields removed, gaskets cleaned and reinstalled. 4.0 4.0
12-06-01 10163 The forward roof hatch will not stay closed. Forward roof hatch replaced. 2.0 2.0
01-02-02 11642 The front door pillar tube is broken at the weld. Pillar tube welded/repaired. 1.0 1.0
02-12-02 13647 The second window on the left side fell out. Window replaced with plexiglass. 2.0 2.0
10-05-01 4215 Stop lights are inoperative. Bus intermittently will not go into gear. Troubleshooting: 5 pin electrical connection in the brake light/retarder circut replaced. Two bare wires in brake light retarder curcuit replaced. Two bare wires in brake light retarder circuit repaired. Master shut off time delay module replaced. 6.0 6.0
11-06-01 6717 Both headlight lamps are burned out. Both head light lamps replaced. 1.0 1.0
11-07-01 6835 Both headlight lamps are burned out. Replaced both headlight lamps. Located and repaired broken wire in the eletrical distribution panel. 2.0 2.0
11-08-01 6972 The speedometer is inoperative. Instrument panel replaced. 2.0 2.0
11-13-01 7426 Both headlight lamps are burned out. Both headlight lamps replaced. 0.5 0.5
11-14-01 7530 Both headlight lamps are burned out. Both headlight lamps replaced. Daytime run relay removed. 0.5 0.5
11-19-01 8024 All lights are inoperative. Located and repaired shorted wire in the electrical distribution panel. 2.0 2.0
11-20-01 8130 Both headlight lamps are burned out. Both headlight lamps replaced. Daytime run relay removed. 0.5 0.5
11-27-01 8960 The headlights, clearance, and parking lights are inoperative. Repaired loose connection on the brown/white wire on connector #6 in the distibution panel. Replaced right burned out headlight. 1.0 1.0
01-02-02 11642 Turn signal and flashers are inoperative. Damaged ground wire repaired. 1.5 1.5
01-03-02 11642 The cable terminal for the 12 volt/125 amp fuse in the battery box is broken. Terminal end replaced. 0.5 0.5
09-24-01 2520 The A/C alternator belt is worn and the idler pulley bearing has failed. A/C alternator belt and idler pulley replaced. 1.0 1.0
09-24-01 2520 Windshield wipers are inoperative. Repaired loose connection at the wiper motor plug. 0.5 0.5
10-23-01 6103 The radiator has broken loose the top. Complete coolant pack (radiator, air charge cooler and hydraulic cooler) replaced. 8.0 8.0
11-13-01 7426 Engine runs, no throttle. Missing nut at the throttle body linkage replaced. 0.5 0.5
11-16-01 7651 The 24 volt solenoid in the battery compartment failed. Replaced 24 volt solenoid and one battery terminal end. 1.0 1.0
11-19-01 8024 The exhaust bracket is loose on the exhaust stack. Exhaust bracket tightened. 1.0 1.0
11-20-01 8130 The 24 volt alternator belt is broken. Belt replaced. 0.5 0.5
01-02-02 11642 Windshield wipers and washer are inoperative. Open wire in electrical distribution panel repaired. 3.5 3.5
01-11-02 11879 The transmission will not shift into gear. Troubleshooting found failed diode in brake curcuit. Diode replaced. 3.0 3.0
02-04-02 13244 Engine idles but runs rough above idle. Replaced fuel filter, oxygen sensor, spark plugs, air flow sensor and ignition coil packs. Engine still runs rough. Throttle position sensor replaced. 3.0 3.0
02-14-02 13647 CNG regulator is leaking CNG regulator replaced. 1.0 1.0
02-14-02 13647 Gas sensors are not functioning properly. Zones 1, 2, 3, & 4 gas sensor replaced. 3.0 3.0
08-31-01 581 The brake interlock is activated. Bus will not move. The wheelchair ramp is out of stow. The left latch is loose. Ramp deployed, latch tightened, ramp stowed. 2.0 2.0
09-11-01 1065 The brake interlock is activated. Wheelchair ramp module disconnected. 1.0 1.0
01-02-02 11642 The left front air bag is worn (cords are showing). Left front air bag replaced. 1.0 1.0
09-10-01 852 The front ride height is low. The right front air bag is leaking air. Right front air bag replaced. 1.0 1.0
09-18-01 2063 The left front air bag is leaking air. Left front air bag replaced. 1.0 1.0
09-20-01 2362 Air leak located around the left front wheel. Located a 1/2" air line broken and three lines smashed from interference with the air bag pedestal. Air lines repaired and rerouted across the top of the wheel well. 2.5 2.5
09-24-01 2520 The rear of the bus is hitting on the test track. Rear ride height raised 1/2". 0.5 0.5
09-25-01 2790 The right front air bag is worn from rubbing against the shock gusset. Right front air bag replaced. 0.5 0.5
10-05-01 4215 The left front air bag is rubbing against the air brake chamber (cords are showing). Left front air bag replaced, 0.5 0.5
10-15-01 4851 One right front u-bolt is broken Boss washers welded over egged out mounting holes. Eight front u-bolts replaced. 7.0 7.0
10-18-01 5557 The left front air bag is rubbing against the air brake chamber. Left front air bag replaced. 1.0 1.0
10-29-01 6252 The rear axle spring bushings are worn and both locating springs are broken. Both rear springs and all rear u-bolts replaced. 4.0 4.0
11-08-01 6972 The left rear spring pivot bolt is broken. Both rear spring pivot bolts replaced. Rear u-bolt torques checked. 1.0 1.0
11-16-01 7651 The following suspension bolts are broken: right rear spring eye bolt, rear inside bolt on the left front air spring mounting bracket, and both front spring eye bolts. Boss rings welded to both rear spring eye bolt holes and eye bolts replaced. Installed shims on front spring eye bolts and replaced eye bolts. Installed four new bolts on the left front air spring bracket. 3.0 3.0
11-27-01 8960 The right rear spring eye bolt is broken. Eye bolt replaced. 1.0 1.0
12-06-01 10163 The front left spring is broken. Left front spring replaced. 5.0 5.0
12-06-01 10163 The left front spring, inside rear bolt is broken. Bolt replaced. 1.0 1.0
12-13-01 10221 The track bar mount (body end) is broken. New track bar mount welded into place. 6.0 6.0