9201
FLXIBLE
|
Date | Test Miles | Service | Activity | Downtime | Hours |
---|---|---|---|---|---|
07-23-92 | 2269 | A/C high pressure switch broken off by leveling valve arm interferance. | No repair at this time. New high pressure switch ordered. Repairs to be made when parts arrive. | 0.0 | 0.0 |
08-07-92 | 4664 | Top radiator mounts loose. | Company rep retorqued top radiator mounts. | 0.5 | 0.5 |
08-12-92 | 5313 | High pressure switch reported on 7/23/92 arrived. | Pressure switch installed and a/c system charged. | 4.0 | 4.0 |
09-03-92 | 8301 | Air conditioning high pressure switch broken off by leveling valve interferance. Freon leaked out. | High pressure switch ordered. | 0.0 | 0.0 |
09-08-92 | 9053 | Received high pressure switch for air-conditioning reported on 9/3/92. | Installed high pressure switch and charged air conditioning system with freon. | 5.5 | 5.5 |
11-05-92 | 12228 | Air-conditioning high pressure switch; wire broken off. | Wire on high pressure switch repaired. | 0.5 | 0.5 |
07-30-92 | 3441 | 3- 3/8" frame to body bolts broken. Bolts located at center of front wheels. | 3-3/8" bolts replaced. | 0.25 | 0.25 |
08-06-92 | 4490 | Four 3/8" frame to body bolts broken. Bolts located at center of front wheels. Same as reported on 7/30/92. | Company rep installed four shims approximately 1/32" to reduce shifting and replace bolts. | 1.0 | 1.0 |
08-27-92 | 7601 | Hand air valve for door release leaking air. | Handle and packing nut tightened. | 0.25 | 0.25 |
09-08-92 | 9053 | One 3/8" bolt at frame to body interface at center of front wheels missing. | 3/8" bolt replaced and shims re-aligned. | 0.5 | 0.5 |
10-14-92 | 10863 | Driver's side windshield leaking water at top middle. | No repair at this time as per company rep. | 0.0 | 0.0 |
10-16-92 | 11140 | Front luggage rack loose right side. | Company rep removed the front barrier panels and tightened luggage rack. Barriers replaced. | 1.0 | 1.0 |
10-18-92 | 11266 | Test driver heard a clicking noise under right front of bus. Driver and company rep found two 3/8" bolts loose that anchor wheel chair straps throught the floor. | Two 3/8" bolts retorqued. | 0.75 | 0.75 |
11-09-92 | 12854 | Driver's sun visor fell off. | Sun visor replaced fasteners tightened. | 0.25 | 0.25 |
07-09-92 | 312 | Bus would not start. Company rep jumped out the soleniod with two screw driver. | Company rep tightened loose switch in fueling door. | 0.5 | 0.5 |
07-17-92 | 1125 | Horn not functioning. | Circuit breaker reset. | 0.25 | 0.25 |
07-24-92 | 2409 | Horn not functioning. | Circuit breaker reset. | 0.25 | 0.25 |
08-10-92 | 4963 | Low coolandt indicator bulb burned out. | Company rep replaced bulb. | 0.25 | 0.25 |
08-20-92 | 6758 | 12 volt alternator connector broken. | Connector replaced. | 0.25 | 0.25 |
08-26-92 | 7551 | Oil gauge light burned out. | Light bulb replaced. | 0.25 | 0.25 |
08-26-92 | 7551 | Two battery cables rubbing against an air line fitting. | Battery cables wrapped with rubber to avoid wear. | 0.25 | 0.25 |
09-08-92 | 9053 | 24 volt indicator guage not functioning. | Loose wire on 24 indicator guage replaced. | 1.0 | 1.0 |
09-23-92 | 9855 | Engine hesitation, at 2070 rpm. | Cummins and Co. rep. test drive to trouble shoot. Woodward controller replaced and calibrated. | 24.0 | 6.0 |
10-19-92 | 11437 | Rear access door inoperative. Found a broken wire to rear door. | Company rep repaired broken power wire to rear door. | 1.0 | 1.0 |
11-10-92 | 13032 | Rear door inoperative. Broken wire. | Company rep repaired broken wire. | 0.75 | 0.75 |
11-11-92 | 13115 | Brakes locked up. Rear door micro-switch interlock out of adjustment. | Company rep adjusted micro-switch. | 0.5 | 0.5 |
08-05-92 | 4469 | Company rep feels oil consumption is too high ( 7-8 gallons per 3000 miles). Manufacturer called in Cummins Diesel Engines, Inc. personnel for analysis. | Cummins Diesel rep performed the following: ran engine, checked out blow by: o.k. Drained lube oil and checked pan calibration: o.k.(7 gal. low/9 gal. high). Drained coolant, removed valve cover and after-cooler element. Gasket in tact, replaced cover. Intake ports damp only (normal). Checked turbo: o.k. Removed exhaust manifold, checked exhaust ports, all dry. Re-assembled engine, road tested 22 miles, checked oil level and found it to be higher than before road test (Expansion from heat). Engine does not appear to use any oil. Stack absolutely clear. See Cummins service report #22959. | 16.0 | 8.0 |
09-03-92 | 8301 | Engine hesitation and back firing. | Cummins and company reps trouble shooting; all plugs replaced. Problems not corrected. | 48.0 | 6.0 |
09-21-92 | 9822 | Engine hesitation initially reported on 9/3/92. Engine hesitation at 2070 rpm. | Cummins and company rep test drove and trouble shot problem. nothing found. | 24.0 | 6.0 |
09-24-92 | 9855 | Engine hesitation at 2070 rpm. | Company rep trouble shooting electrical system. Rep. found alternator out-put too high. Alternator removed and sent to manufacturer for rebuild. | 96.0 | 3.5 |
09-28-92 | 9855 | Alternator returned to manufacturer. | Alternator installed in bus. Engine hesitation remains. Cummins rep and company rep continue trouble-shooting. | 24.0 | 8.0 |
09-29-92 | 9897 | Engine hesitation at 2070 rpm, | Company rep continues test driving and trouble shooting. | 1.0 | 5.0 |
09-30-92 | 9900 | Engine hesitation at 2070 rpm. | Cummins and company rep trouble shooting problem. Woodward controller replaced and calibrated. Problem still exists. | 24.0 | 8.0 |
10-01-92 | 9900 | Engine hesitation at 2070 rpm. | Cummins and Company reps trouble shooting engine hesitation. No solution. | 24.0 | 8.0 |
10-02-92 | 9900 | Engine hesitation at 2070 rpm. | Cummins, Woodward and Company reps, trouble shooting engine hesitation. No solution. | 24.0 | 8.0 |
10-05-92 | 9914 | Engine hesitation at 2070 rpm. | Cummins, Woodward and Company reps trouble shooting engine hesitation. All reps decided to change fuel actuator. | 72.0 | 8.0 |
10-07-92 | 9973 | Transmission cooler hose has a pin hole and is leaking. | Hose replaced by company rep. | 3.0 | 3.0 |
10-14-92 | 10863 | Engine hesitation at 2070 rpm. | Cummins, Woodward and Company reps trouble-shooting engine hesitation. | 8.0 | 8.0 |
10-16-92 | 11098 | Engine hesitation at 2070 rpm. | Cummins and company reps replaced woodward controller and calibrated. | 3.0 | 2.5 |
10-16-92 | 11167 | Test driver experienced loss of throttle. | Company rep trouble shooting; reset woodward controller. | 4.0 | 2.0 |
10-19-92 | 11480 | Upon return trip to test track, test driver experienced an excessive power surge. Driver pulled the bus off the road and called for assistance. | Company rep determined the bus should not be run. Bus to be towed to the Altoona faciity. | 9.25 | 3.0 |
10-20-92 | 11480 | Engine malfunction. | Bus towed to the Altoona facility (approximately 38 miles.) | 12.0 | 3.0 |
10-20-92 | 11480 | Touble shooing engine malfunction. | Cummins, company rep and test mechanic disassembled engine, found #3 piston melted down. | 12.0 | 3.0 |
10-21-92 | 11480 | #3 piston melt down. | Arrangement made with local Cummins dealer for repairs to engine. | 24.0 | 1.0 |
10-22-92 | 11480 | #3 piston melt down. | Bus towed to Cummins dealer for engine repair. | 24.0 | 5.0 |
10-22-92 | 11480 | #3 piston melt down. | Refer to Cummins dealer's work order. Invoice #207795. | 192.0 | 72.0 |
10-31-92 | 11504 | Transmission will not shift out of neutral. High speed idle linkage out of adjustment. | High speed idle linkage adjusted properly. | 8.0 | 1.0 |
11-20-92 | 14570 | Engine surging. | Refer to Cuymmins dealer's work order. #23696 | 1.5 | 1.5 |
08-08-92 | 4816 | Exhaust pipe cracked at the turbo. Pipe ordered. | Pipe received. Pipe cut, welded, and installed by Company rep. | 13.25 | 12.5 |
11-14-92 | 13691 | Exhaust flex pipe separated from muffler. | Company rep reconnected flex pipe to muffler. Flex pipe had to be disconnected and stretched. | 5.0 | 5.0 |
08-16-92 | 6065 | Test driver heard a shrill noise from engine compartment. | Company rep observed noise and said the noise was just the fuel regulator and to continue running. | 3.0 | 3.0 |
09-05-92 | 8591 | Test driver hears a high pitched noise coming from fuel tank area (fuel regulator). | Company rep ok'd to run. No problem found by rep. | 5.0 | 0.25 |
09-13-92 | 9486 | High pitched noise from fuel regulator becoming worse; noise heard at all times. | Company rep wated to continue operating. | 0.0 | 0.0 |
09-15-92 | 9798 | Primary fuel regulator has a high pitched noise. | Primary fuel regulator replaced. | 2.5 | 2.5 |
09-16-92 | 9807 | Bus venting fuel. | Primary fuel regulator checked out o.k. at 150 psi. Pop-off valve bench cheched at 125 psi (should be 180 psi). Pop-off reset to 180 psi and re-installed. | 4.5 | 4.5 |
07-30-92 | 3441 | Bolt missing from one side compartment latch. | Bolt in latch replaced. | 0.25 | 0.25 |
08-12-92 | 5313 | Left front wheel house tie area has approximately 1/4 inch crack. | Company rep recommends no repair at this time. Crack will be monitored. | 0.0 | 0.0 |
07-09-92 | 420 | Front lower shock bushings worn. | Rep. replaced front lower shock bushings. | 0.25 | 0.25 |
07-10-92 | 453 | Master switch is loose. | Company rep tightened switch. | 0.25 | 0.25 |
07-01-92 | 537 | All front shock bushings worn. | Company rep replaced all front shock bushings. | 0.75 | 0.75 |
07-16-92 | 885 | Arm broke on left rear leveling valve. | Company rep replaced left rear leveling valve. | 1.0 | 1.0 |
07-16-92 | 923 | Right front shock leaking oil. | Company rep replaced right front shock and shock bushings. | 0.5 | 0.5 |
07-16-92 | 993 | Front leveling valve not maintaining proper ride height. | Company rep adjusted front leveling valve. | 0.25 | 0.25 |
07-17-92 | 1125 | Company rep requested all shocks be replaced. | All four shocks and shock bushings replaced. | 1.5 | 1.5 |
07-19-92 | 1523 | Front of bus not maintaining proper ride height. | Company rep adjusted front leveling valve to proper ride height. | 0.75 | 0.75 |
07-20-92 | 1680 | Left front shock leaking oil. | Left front shock and shock bushings replaced. | 1.0 | 1.0 |
07-20-92 | 1680 | Left rear air bag rubbing against the frame. | Left rear air bag replaced and adjusted. | 2.5 | 2.5 |
07-21-92 | 1835 | Air line to left rear air bag leaking due to rubbing against the leveling valve. | 3/8" x 31" plastic air line to left rear air bag replaced. | 7.0 | 2.0 |
07-21-92 | 1862 | Left and right lower rear shock bushings worn. | Company rep replaced left and right lower rear shock bushings. | 0.5 | 0.5 |
07-22-92 | 2020 | Left and right lower front shock bushings worn. | Left and right lower front shock bushings replaced and all leveling valve adjustments verified. | 1.5 | 1.5 |
07-22-92 | 2055 | Right front shock leaking oil. | Company rep replaced right front shock and shock bushings. | 2.0 | 2.0 |
07-23-92 | 2269 | Arm on left rear leveling valve broken. | Company rep replaced leveling valve arm with an arm from a used leveling valve. | 2.0 | 2.0 |
07-24-92 | 2409 | Company rep requested all shocks be replaced. | All four shocks and shock bushings replaced. | 2.0 | 2.0 |
07-25-92 | 2582 | Company rep requested all shock bushings be replaced. | Company rep replaced all shock bushings. | 1.0 | 1.0 |
07-25-92 | 2919 | Arm broken on left rear leveling valve. | Company rep replaced the left rear leveling valve. | 1.0 | 1.0 |
07-27-92 | 2983 | All lower shock bushings worn. | All lower shock bushings replaced. | 1.0 | 1.0 |
07-30-92 | 3363 | Right front shock bushings worn and lower shock mounting bolt threads damaged. | Right front shock bushings replaced and mounting bolt threads chased. | 11.0 | 2.0 |
07-30-92 | 3441 | Front right shock leaking oil. Company rep requested all four shocks be replaced. | All four shocks and shock bushings replaced. | 2.0 | 2.0 |
07-31-92 | 3542 | Arm broken on left rear leveling valve. | Company rep replaced left rear leveling valve. | 0.5 | 0.5 |
08-02-92 | 3883 | Both front lower shock bushings worn. | Company rep replaced both front lower shock bushings. | 0.5 | 0.5 |
08-03-92 | 4113 | Bus not maintaining proper ride height. Bus leans to the right. | Front and left rear leveling valves adjusted. | 0.25 | 0.25 |
08-06-92 | 4490 | Company rep requested all four shocks be replaced. | All four shocks and shock bushings replaced. | 2.0 | 2.0 |
08-06-92 | 4490 | Bolt missing from right rear mud flap. | Bolt replaced. | 0.25 | 0.25 |
08-06-92 | 4490 | Bolt missing from front leveling valve. | Bolt replaced. | 0.25 | 0.25 |
08-07-92 | 4637 | Left rear leveling arm broken. Arm hitting a/c compressor. | Company rep observed the problem. Rep determined that rod should be shortened by 4" and new 1/4" holes be drilled to accommodate linkage. | 8.5 | 3.0 |
08-08-92 | 4720 | Nut backed off front leveling valve linkage. | Company rep observed the problem. Rep determined that the bolt should be lengthened to 2" and axle bracket bent to be parallel to valve. | 2.5 | 2.5 |
08-10-92 | 4963 | Left rear leveling valve arm broke. | Company rep replaced the left rear leveling valve arm and adjusted the ride height. | 1.25 | 1.25 |
08-11-92 | 5191 | Right rear shock leaking oil. | Right rear shock and shock bushings changed. | 0.75 | 0.75 |
08-12-92 | 5313 | Company rep requested front and left rear shocks be changed. | Both front and left rear shocks and shock bushings changed. | 1.0 | 1.0 |
08-17-92 | 6155 | Test driver heard a clicking sound under the front of the bus when going over various elements. | Company rep inspected bus and requested front shock bushings be replaced. All front shock bushings replaced. | 1.0 | 1.0 |
08-18-92 | 6405 | Left rear shock leaking oil. | Left rear shock and shock bushings replaced. | 0.75 | 0.75 |
08-19-92 | 6536 | Left rear leveling valve arm broken. Arm rubbed against a/c wire harness. | Left rear leveling valve arm replaced and wire harness taped. | 0.75 | 0.75 |
08-19-92 | 6582 | Company rep requested front shocks and right rear shock be changed. | Both front shock and shock bushings and right rear shock and shock bushings replaced. | 1.5 | 1.5 |
08-19-92 | 6582 | Trunnion bushing on A-frame worn. | Trunnion bushing replaced. | 1.25 | 1.36 |
08-19-92 | 6582 | Front radius rod mounting bracket has approximately 3/8" crack. | Front radius mounting bracket replaced. | 0.5 | 0.5 |
08-19-92 | 6758 | Bus not setting at proper ride height. | All leveling valves set to proper height. Front leveling valve bracket was bent as per company rep's instructions to acquire proper adjustments. | 0.75 | 0.75 |
08-21-92 | 6983 | Company rep requested front lower shock bushings be replaced. | Front lower shock bushings replaced. | 0.25 | 0.25 |
08-23-92 | 7015 | Front leveling valve not maintaining proper fide height. | Company rep replaced front leveling valve and adjusted front and rear ride height. | 53.0 | 3.5 |
08-24-92 | 7103 | Right rear leveling valve not maintaining proper ride height. | Replaced missing nut on right rear leveling valve linkage. | 0.75 | 0.75 |
08-25-92 | 7374 | Company rep requested both front lower shock bushings be replaced. | Both front lower shock bushings replaced. | 0.75 | 0.75 |
08-26-92 | 7551 | Company rep requests all shocks be replaced. | All shocks and shock bushings replaced. | 1.5 | 1.5 |
08-31-92 | 7946 | Left rear ride height low. | Adjusted left rear leveling valve to proper ride height. | 0.25 | 0.25 |
09-01-92 | 8094 | Company rep requested both front shock and shock bushings be replaced. | Company rep replaced front lower shock bushings and left rear shock and shock bushings. | 1.5 | 1.5 |
09-02-92 | 8204 | Left rear leveling valve arm broke. | Company rep replaced left rear leveling valve arm. | 6.0 | 0.75 |
09-03-92 | 8301 | Company rep requested both front and right rear shocks be replaced. | Both front and right rear shock and shock bushings replaced. | 1.5 | 1.5 |
09-04-92 | 8427 | Left rear leveling valve bracket anchored to bottom of air bag support broken off (1" channel). | 1" channel bracket removed. New bracket fabricated and welded to air bag support. Leveling valve installed and ride height adjusted. | 15.0 | 9.5 |
09-05-92 | 8591 | Leveling valve arm nut backed off. (left rear). | Company rep replaced nut on leveling valve arm. (left rear) | 5.5 | 0.25 |
09-08-92 | 9053 | Left rear shock leaking oil. Company rep requested all shocks be replaced. | All shocks and shock bushings replaced. | 2.0 | 2.0 |
09-14-92 | 9675 | Left rear shock leaking oil. | Left rear shock and shock bushings replaced. | 4.0 | 1.0 |
09-15-92 | 9798 | Company rep requested front lower shock bushings be replaced. | Front lower shock bushings replaced. | 0.25 | 0.25 |
10-12-92 | 10601 | Company rep requested all shocks be replaced. | All shocks and shock bushings replaced. | 2.0 | 2.0 |
10-19-92 | 11437 | Both front lower and right rear lower shock bushings worn. | Both front lower and right rear lower shock bushings replaced. | 0.5 | 0.5 |
11-05-92 | 12228 | Company rep requsted all shocks be replaced. | All shocks and shock bushings replaced. | 2.0 | 2.0 |
11-09-92 | 12854 | Air leak found in front suspension. | Company rep requested to continue running bus. | 0.0 | 0.0 |
11-10-92 | 13028 | Front lower shock bushings worn. | Front lower shock bushings replaced. | 0.5 | 0.5 |
11-12-92 | 13317 | Front right shock leaking oil. | Both front shocks and shock bushings replaced. | 3.5 | 1.0 |
11-17-92 | 14102 | Company rep requested all shocks be changed. | Company rep replaced all shocks and shock bushings. | 2.0 | 2.0 |
11-17-92 | 14102 | Trunnion bushing on A-frame worn. | Trunnion bushing replaced. | 1.5 | 1.5 |
07-10-92 | 453 | Steering box leaking power steering fluid. Added one quart of fluid. O ring ordered. | Company rep said to run the bus until parts arrived. | 0.0 | 0.0 |
07-30-92 | 3363 | Right side tie rod end loose. | Tie rod end retorqued. | 1.0 | 1.0 |
08-21-92 | 6983 | Noise reported on 8/17/92; steering hydraulic line found to be hitting on floor when going over various elements. | Company rep re-routed hydraulic line to avoid line from hitting the floor. | 0.75 | 0.75 |
08-15-92 | 5821 | Lug nut loose on front left wheel. | Nut retorqued. All lug nuts on all wheels checked. | 0.5 | 0.5 |
08-19-92 | 6582 | Right front hub leaking oil. | Gasket replaced in right front hub. | 1.0 | 1.0 |
09-09-92 | 9486 | Left front wheel has a broken wheel stud. | All lug nut torques on all wheels checked. Wheel stud ordered. | 0.25 | 0.25 |
09-21-92 | 9822 | Left front wheel stud reported on 9/13/92 arrived. | Left front wheel stud replaced. | 1.0 | 1.0 |
10-12-92 | 10601 | Test drivers feel shimmy in steering. Company rep requested front wheels be balanced. | Front wheels balanced. | 1.0 | 1.0 |
11-21-92 | 14768 | Left rear wheel lug nuts found loose. | Left rear lug nuts retorqued and all others checked. | 0.25 | 0.25 |
General
Check-In
Back to Bus List
- Summary
- Weight
- Clearances
- Body Details
- Engine
- Transmission
- Suspension
- Wheels & Tires
- Brakes
- HVAC
- Steering
- Capacities
- Misc.
- Components
- Spare Parts
- Integrity Summary
- Shakedown
- Distortion Summary
- Distortion Test
- Static Towing Summary
- Static Towing Test
- Dynamic Towing Summary
- Dynamic Towing Test
- Jacking Summary
- Jacking Test
- Hoisting Summary
- Hoisting Test
- Durability Summary
- Durability Mileage
- Unscheduled Maintenance
- Interior Summary
- Stationary Test
- Acceleration Test
- Vibration Test
- Exterior Summary
- Constant Acceleration
- Standstill Acceleration
- Stationary
Back to Bus List