40TB102

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Unscheduled Maintenance

Date Test Miles Service Activity Downtime Hours
08-18-92 965 Wire harness in engine compartment rubbing against broken heater hose clamp. Wire harness repositioned and secured; hose clamp welded. 0.25 0.25
08-27-92 2275 Test driver heard a noise under front of bus. Inspection of front undercarriage produced no source of the noise. 0.5 0.5
08-31-92 3170 Screw loose on windshield wiper cover. Screw tightened. 0.25 0.25
09-03-92 3773 Vertical handrail, center left side broken at seat interface. No repair at this time; handrail removed. 0.25 0.25
09-03-92 3773 Jam nut on left rear brake chamber push rod loose. Jam nut tightened. 0.25 0.25
09-21-92 7277 Left rear of bus not at proper ride height. Left rear leveling valve re-adjusted. 0.25 0.25
09-29-92 8737 Speedometer not functioning. Wheel removed and speed sensor replaced. 2.0 2.0
10-02-92 9231 Right rear aft shock leaking oil. Right rear aft shock and shock bushings replaced. 0.5 0.5
10-02-92 9279 Front right curtesy panel fell off. No repair at this time, panel removed. 0.25 0.25
10-02-92 9327 Ceiling handrail on right side forward of rear door broken from mounting plate. No repair at this time; handrail removed. 0.25 0.25
10-06-92 9751 Right bottom corner of windshield showing movement. No repair at this time. Will monitor for further movement. 0.0 0.0
10-06-92 9751 Rear start control panel mounts broken. Right rear saddle bushing replaced. 2.0 2.0
10-09-92 10397 Ceiling handrail (second from front right side) broken at mount. No repair at this time 0.0 0.0
10-27-92 13325 Right low beam burned out. Right low beam replaced. 0.5 0.5
10-27-92 13325 Various hose clamps (6) broken in engine compartment. Clamps replaced/repaired. 0.5 0.5
08-18-92 965 Front axle has two broken grease fittings. Grease fittings replaced. 0.25 0.25
09-17-92 5992 Jam nut on right front brake push rod loose. Jam nut tightened. 0.25 0.25
10-10-92 10561 Ceiling handrail reported 10/9/92; bottom seat mount broken. No repair at this time. Handrail removed. 0.0 0.0
09-03-92 3773 Source of noise reported on 8/27/92 located. Left front crossmember left main frame rail interface rubbing (tack weld cracked.) Interface welded/repaired and 1" angle bracket installed. 0.5 0.5
08-17-92 716 Front ride height at 11" rear ride height at 12" Ride heights adjusted to proper height; front adjusted to 10" and rear adjusted to 11.2. 1.75 1.75
08-21-92 1661 Rear ride height not at proper height. Rear leveling valve adjusted to 11.2". 0.5 0.5
08-25-92 2216 Front sway bar hitting front axle bolts. Sway bar mounting brackets replaced with new due to threads damaged by over torquing at factory (as per company rep). New brackets adjusted so as to avoid sway bar hitting axle bolts. 80.0 7.0
08-25-92 2216 Front lower shock bushings worn. Front lower shock bushings replaced. 0.5 0.5
08-31-92 3292 Test driver heard a thump in rear of bus. Inspection; right rear shock leaking oil. 0.25 0.25
09-01-92 3292 Right rear shock leaking oil. Right rear shock replaced. 16.25 1.0
09-03-92 3773 Front sway bar hitting front axle bolts (first reported 8-25-92). Front sway bar replaced with new sway bar with shorter arm length. Sway bar brackets repositioned to accommodate shorter arm length of sway bar. 112.0 2.0
09-03-92 3773 Right rear saddle bushing flange cracked. Right rear saddle bushing replaced. All H-frame torques verified. 2.0 2.0
09-21-92 7439 Interior engine compartment access panel fell off. Panel positioned and fasteners tightened. 0.25 0.25
09-22-92 7439 Front sway bar saddle bushings worn. Front sway bar saddle bushings replaced. 1.0 1.0
09-29-92 8737 Front upper shock bushings worn. Front upper shock bushings replaced. 0.5 0.5
09-29-92 8737 Front sway bar saddle bushings worn. Front sway bar saddle bushings replaced. 1.0 1.0
10-06-92 9751 Front, top shock bushings worn. Front, top shock bushings replaced. 0.5 0.5
10-06-92 9751 Right rear saddle bushing flange cracked. Right rear saddle bushing replaced. 2.0 2.0
10-13-92 11356 Left rear fore shock leaking oil. Left rear fore shock replaced. 0.5 0.5
10-16-92 11771 Rear transverse rod tapered pin end broke off in axle mounting. Rear axle removed. Broken tapered end removed from bracket. New transverse rod installed, rear axle re-installed. All torques verified. Produced no source of the noise. 2.0 2.0
10-16-92 11771 Right rear saddle bushing flange cracked. Right rear saddle bushing replaced. 2.0 2.0
10-16-92 11771 Front sway bar saddle bushing and link bushings worn. Front sway bar saddle and link bushings replaced. 1.5 1.5
08-15-92 132 Right and left front lug nuts loose. Right and left front lug nuts retorqued; rear lug nuts checked. 0.25 0.25
08-28-92 2449 Right and left front lug nuts loose. Right and left front lug nuts re-torqued; rear wheel lug nuts checked. 0.25 0.25
10-27-92 13325 Left front tire worn. Both front tires replaced. 0.5 0.5