40/102TB/S50

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Unscheduled Maintenance

Date Test Miles Service Activity Downtime Hours
12-17-92 76 Hose clamp loose on outlet side of transmission cooler. When tightening hose clamp, it was discovered the hose was too short to go over the ridge on the pipe. A longer length of hose was installed and antifreeze replaced. 3.0 3.0
12-18-92 86 Check engine and shut down light came on. Coolant level low. Coolant level topped off. leak found in coolant line, clamps tightened. 12.0 2.0
12-20-92 543 Air conditioning idler pully; bearing bound up. Pully removed temporarily until new bearings arrive. 20.0 1.0
01-27-93 6857 Idler pully reported 12/20/92; interfaces with alternator bracket. Alternator bracket replaced, a/c/ idler pully replaced and belts reinstalled. 2.0 2.0
02-24-93 11439 Heater fan in driver's compartment making noise. Heater fan lubricated. 0.5 0.5
03-01-93 11975 Test driver turned on interior lights; lights and heater fans went off. Defroster blower motor burned up. Blower disconnected and new one ordered. 60 amp 24 v fuse blown. Fuse replaced. 30.0 4.0
03-08-93 13235 Coolant leaking from line to radiator. Coolant line repaired. 10.5 3.0
03-09-93 13508 Coolant leaking. Leak located and coolant line to heater tightened. 1.0 1.0
01-29-93 7319 Modesty panel by front passenger door is loose. Fasteners tightened. 0.25 0.25
12-18-92 86 Second seat on the left loose and missing one bolt. One bolt replaced and all others tightened. 0.25 0.25
12-21-92 595 Rear passenger door out of adjustment. Door adjusted properly. 0.25 0.25
12-21-92 595 One handrail, left side, fasteners loose. Fasteners tightened. 0.25 0.25
01-16-93 4396 Modesty panel by front passenger door; all fasteners loose. All fasteners tightened. 0.25 0.25
01-20-93 5183 Bracket on electrical panel in engine compartment broken. Bracked welded/repaired. 0.5 0.5
02-10-93 9521 Seat, right side, front handicap position missing one bolt. Bolt replaced. 0.25 0.25
02-11-93 9728 Handrail left side behind driver's seat loose. Handrail tightened. 0.25 0.25
02-22-93 11019 Electrical panel in engine compartment mounting brackets cracked. Brackets removed, repaired/welded and replaced. 2.5 2.5
02-24-93 11439 Two interior fasteners missing. One in left rear panel, one near rear door control handle. Fasteners replaced. 0.25 0.25
03-09-93 13456 Battery hold down loose. Hold downs tightened. 0.25 0.25
12-21-92 595 Fluid level in batteries low. Fluid level topped off. 0.25 0.25
02-05-93 8407 Fuse for 24 volt system to driver's compartment blown. Fuse replaced. 0.25 0.25
02-22-93 11019 Left low beam lamp burned out. Left low beam lamp replaced. 0.5 0.5
03-03-93 12362 Right rear brake lamp burned out. Right rear brake lamp replaced. 0.5 0.5
03-09-93 13456 Speedometer not functioning. Broken wire repaired. 1.0 1.0
03-12-93 13967 Bus shut down and would not start. Fuse link at battery blown. Fuse link replaced negative battery terminal loose. Terminal tightened. 4.5 1.0
03-22-93 15000 Final inspection; right side low beam lamp burned out and left rear brake lamp burned out. Crack reported on 02/24/93 is now 4 1/2" long. Low beam lamp and brake lamp replaced. 1.0 1.0
01-20-93 5183 Oil line to turbo leaking. Oil line tightened. 0.25 0.25
02-09-93 9342 High pitched whistle in engine compartment. Pinhole found in turbo line. Turbo line replaced. 0.5 0.5
03-03-93 12362 Alternator belt worn. Alternator belt replaced and tension of all belts checked. 1.0 1.0
02-15-93 10177 Flex pipe on exhaust broken. Flex pipe repaired with band clamp. New flex pipe ordered. 48.0 2.0
02-18-93 10366 Exhaust flex pipe reported on 02/15/93 delivered. Repaired flex pipe replaced with new pipe. 2.0 2.0
01-05-93 1774 Fuel filter has small pinhole and is leaking fuel. Fuel filter replaced. 18.5 0.25
01-13-93 3639 Rear passenger door inoperative. Rear door linkage adjusted. Door functioniong properly. 1.0 1.0
01-23-93 5817 Screw loose in driver's window handle. Screw tightened. 0.25 0.25
02-18-93 10366 Wheelchair lift inoperative. Key missing from stow motor shaft. Key replaced. 2.0 2.0
12-21-92 595 Right, front, upper shock bushings worn. Right, front, upper shock bushings replaced. 0.25 0.25
12-21-92 595 Front passenger door out of adjustment. Door adjusted properly. 0.25 0.25
12-21-92 595 Front ride height improper. Ride height adjusted. 0.25 0.25
01-06-93 2017 Manufactuer requested that various rear suspension torques be verified. Control rod-400 ft. lb 1.5 1.5
01-06-93 2017 Right rear aft shock worn. Shock replaced, mounting stud found to be too long for compression of bushing, 3 washers added. 0.5 0.5
01-19-93 5135 Front sway bar broken. Front sway bar replaced. 17.0 2.0
01-20-93 5183 Right front, left front and left rear shocks leaking oil. Right front left front and left rear shocks and bushings replaced. 1.25 1.25
01-28-93 7119 Loud cracking noise under front of bus. Inspected shocks, sway bar links, sway bar and bushings. Sway bar saddle bushing torque slightly low. Saddle bushings retorqued. Noise quit. 2.0 2.0
02-02-93 8268 Both front shocks leaking oil. Both front shocks replaced. 0.5 0.5
02-02-93 8268 Front sway bar bushings worn. Front sway bar bushings replaced. 0.5 0.5
02-09-93 9342 Front leveling valve not functioning properly. Front leveling valve replaced and ride height adjusted. 3.0 3.0
02-09-93 9342 Clamp on rear leveling valve worn. Clamp replaced. 0.25 0.25
02-10-93 9521 Front sway bar left side fastener loose. Fastener retorqued. 0.25 0.25
02-12-93 10029 Front sway bar bushings need lubricated. Front sway bar, and bushings removed. Bushings lubed and reassembled. 1.0 1.0
02-24-93 11439 Front sway bar broken. Front sway bar and bushings replaced. 27.5 2.0
02-24-93 11439 Right rear aft shock leaking oil. Right rear aft shock replaced. 0.5 0.5
02-24-93 11439 Right rear torque arm; upper mounting bracket 3" hairline crack. Manufacturer not notified. Location of crack insignificant to structural integrity. 0.0 0.0
02-24-93 11439 Front right lower shock mounting pin broken. Shock mounting pin replaced. 1.0 1.0
12-22-92 730 Right front wheel; lug nuts loose. Right front lug nuts torqued, all others verified. 0.5 0.5
02-15-93 10177 Left, rear, outside tire flat. Rotated left front tire, to left rear outside. Installed new tire at left front. 2.5 2.5
02-22-93 11019 All tires worn except left front. All tires replaced except left front. 1.5 1.5