40/102TB/S50
GILLIG CORPORATION
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Download PDF Report| Date | Test Miles | Service | Activity | Downtime | Hours |
|---|---|---|---|---|---|
| 12-17-92 | 76 | Hose clamp loose on outlet side of transmission cooler. | When tightening hose clamp, it was discovered the hose was too short to go over the ridge on the pipe. A longer length of hose was installed and antifreeze replaced. | 3.0 | 3.0 |
| 12-18-92 | 86 | Check engine and shut down light came on. | Coolant level low. Coolant level topped off. leak found in coolant line, clamps tightened. | 12.0 | 2.0 |
| 12-20-92 | 543 | Air conditioning idler pully; bearing bound up. | Pully removed temporarily until new bearings arrive. | 20.0 | 1.0 |
| 01-27-93 | 6857 | Idler pully reported 12/20/92; interfaces with alternator bracket. | Alternator bracket replaced, a/c/ idler pully replaced and belts reinstalled. | 2.0 | 2.0 |
| 02-24-93 | 11439 | Heater fan in driver's compartment making noise. | Heater fan lubricated. | 0.5 | 0.5 |
| 03-01-93 | 11975 | Test driver turned on interior lights; lights and heater fans went off. | Defroster blower motor burned up. Blower disconnected and new one ordered. 60 amp 24 v fuse blown. Fuse replaced. | 30.0 | 4.0 |
| 03-08-93 | 13235 | Coolant leaking from line to radiator. | Coolant line repaired. | 10.5 | 3.0 |
| 03-09-93 | 13508 | Coolant leaking. | Leak located and coolant line to heater tightened. | 1.0 | 1.0 |
| 01-29-93 | 7319 | Modesty panel by front passenger door is loose. | Fasteners tightened. | 0.25 | 0.25 |
| 12-18-92 | 86 | Second seat on the left loose and missing one bolt. | One bolt replaced and all others tightened. | 0.25 | 0.25 |
| 12-21-92 | 595 | Rear passenger door out of adjustment. | Door adjusted properly. | 0.25 | 0.25 |
| 12-21-92 | 595 | One handrail, left side, fasteners loose. | Fasteners tightened. | 0.25 | 0.25 |
| 01-16-93 | 4396 | Modesty panel by front passenger door; all fasteners loose. | All fasteners tightened. | 0.25 | 0.25 |
| 01-20-93 | 5183 | Bracket on electrical panel in engine compartment broken. | Bracked welded/repaired. | 0.5 | 0.5 |
| 02-10-93 | 9521 | Seat, right side, front handicap position missing one bolt. | Bolt replaced. | 0.25 | 0.25 |
| 02-11-93 | 9728 | Handrail left side behind driver's seat loose. | Handrail tightened. | 0.25 | 0.25 |
| 02-22-93 | 11019 | Electrical panel in engine compartment mounting brackets cracked. | Brackets removed, repaired/welded and replaced. | 2.5 | 2.5 |
| 02-24-93 | 11439 | Two interior fasteners missing. One in left rear panel, one near rear door control handle. | Fasteners replaced. | 0.25 | 0.25 |
| 03-09-93 | 13456 | Battery hold down loose. | Hold downs tightened. | 0.25 | 0.25 |
| 12-21-92 | 595 | Fluid level in batteries low. | Fluid level topped off. | 0.25 | 0.25 |
| 02-05-93 | 8407 | Fuse for 24 volt system to driver's compartment blown. | Fuse replaced. | 0.25 | 0.25 |
| 02-22-93 | 11019 | Left low beam lamp burned out. | Left low beam lamp replaced. | 0.5 | 0.5 |
| 03-03-93 | 12362 | Right rear brake lamp burned out. | Right rear brake lamp replaced. | 0.5 | 0.5 |
| 03-09-93 | 13456 | Speedometer not functioning. | Broken wire repaired. | 1.0 | 1.0 |
| 03-12-93 | 13967 | Bus shut down and would not start. | Fuse link at battery blown. Fuse link replaced negative battery terminal loose. Terminal tightened. | 4.5 | 1.0 |
| 03-22-93 | 15000 | Final inspection; right side low beam lamp burned out and left rear brake lamp burned out. Crack reported on 02/24/93 is now 4 1/2" long. | Low beam lamp and brake lamp replaced. | 1.0 | 1.0 |
| 01-20-93 | 5183 | Oil line to turbo leaking. | Oil line tightened. | 0.25 | 0.25 |
| 02-09-93 | 9342 | High pitched whistle in engine compartment. | Pinhole found in turbo line. Turbo line replaced. | 0.5 | 0.5 |
| 03-03-93 | 12362 | Alternator belt worn. | Alternator belt replaced and tension of all belts checked. | 1.0 | 1.0 |
| 02-15-93 | 10177 | Flex pipe on exhaust broken. | Flex pipe repaired with band clamp. New flex pipe ordered. | 48.0 | 2.0 |
| 02-18-93 | 10366 | Exhaust flex pipe reported on 02/15/93 delivered. | Repaired flex pipe replaced with new pipe. | 2.0 | 2.0 |
| 01-05-93 | 1774 | Fuel filter has small pinhole and is leaking fuel. | Fuel filter replaced. | 18.5 | 0.25 |
| 01-13-93 | 3639 | Rear passenger door inoperative. | Rear door linkage adjusted. Door functioniong properly. | 1.0 | 1.0 |
| 01-23-93 | 5817 | Screw loose in driver's window handle. | Screw tightened. | 0.25 | 0.25 |
| 02-18-93 | 10366 | Wheelchair lift inoperative. | Key missing from stow motor shaft. Key replaced. | 2.0 | 2.0 |
| 12-21-92 | 595 | Right, front, upper shock bushings worn. | Right, front, upper shock bushings replaced. | 0.25 | 0.25 |
| 12-21-92 | 595 | Front passenger door out of adjustment. | Door adjusted properly. | 0.25 | 0.25 |
| 12-21-92 | 595 | Front ride height improper. | Ride height adjusted. | 0.25 | 0.25 |
| 01-06-93 | 2017 | Manufactuer requested that various rear suspension torques be verified. | Control rod-400 ft. lb | 1.5 | 1.5 |
| 01-06-93 | 2017 | Right rear aft shock worn. | Shock replaced, mounting stud found to be too long for compression of bushing, 3 washers added. | 0.5 | 0.5 |
| 01-19-93 | 5135 | Front sway bar broken. | Front sway bar replaced. | 17.0 | 2.0 |
| 01-20-93 | 5183 | Right front, left front and left rear shocks leaking oil. | Right front left front and left rear shocks and bushings replaced. | 1.25 | 1.25 |
| 01-28-93 | 7119 | Loud cracking noise under front of bus. | Inspected shocks, sway bar links, sway bar and bushings. Sway bar saddle bushing torque slightly low. Saddle bushings retorqued. Noise quit. | 2.0 | 2.0 |
| 02-02-93 | 8268 | Both front shocks leaking oil. | Both front shocks replaced. | 0.5 | 0.5 |
| 02-02-93 | 8268 | Front sway bar bushings worn. | Front sway bar bushings replaced. | 0.5 | 0.5 |
| 02-09-93 | 9342 | Front leveling valve not functioning properly. | Front leveling valve replaced and ride height adjusted. | 3.0 | 3.0 |
| 02-09-93 | 9342 | Clamp on rear leveling valve worn. | Clamp replaced. | 0.25 | 0.25 |
| 02-10-93 | 9521 | Front sway bar left side fastener loose. | Fastener retorqued. | 0.25 | 0.25 |
| 02-12-93 | 10029 | Front sway bar bushings need lubricated. | Front sway bar, and bushings removed. Bushings lubed and reassembled. | 1.0 | 1.0 |
| 02-24-93 | 11439 | Front sway bar broken. | Front sway bar and bushings replaced. | 27.5 | 2.0 |
| 02-24-93 | 11439 | Right rear aft shock leaking oil. | Right rear aft shock replaced. | 0.5 | 0.5 |
| 02-24-93 | 11439 | Right rear torque arm; upper mounting bracket 3" hairline crack. | Manufacturer not notified. Location of crack insignificant to structural integrity. | 0.0 | 0.0 |
| 02-24-93 | 11439 | Front right lower shock mounting pin broken. | Shock mounting pin replaced. | 1.0 | 1.0 |
| 12-22-92 | 730 | Right front wheel; lug nuts loose. | Right front lug nuts torqued, all others verified. | 0.5 | 0.5 |
| 02-15-93 | 10177 | Left, rear, outside tire flat. | Rotated left front tire, to left rear outside. Installed new tire at left front. | 2.5 | 2.5 |
| 02-22-93 | 11019 | All tires worn except left front. | All tires replaced except left front. | 1.5 | 1.5 |
General
Check-In
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- Summary
- Weight
- Clearances
- Body Details
- Engine
- Transmission
- Suspension
- Wheels & Tires
- Brakes
- HVAC
- Steering
- Capacities
- Misc.
- Components
- Spare Parts
- Integrity Summary
- Shakedown
- Distortion Summary
- Distortion Test
- Static Towing Summary
- Static Towing Test
- Dynamic Towing Summary
- Dynamic Towing Test
- Jacking Summary
- Jacking Test
- Hoisting Summary
- Hoisting Test
- Durability Summary
- Durability Mileage
- Unscheduled Maintenance
- Interior Summary
- Stationary Test
- Acceleration Test
- Vibration Test
- Exterior Summary
- Constant Acceleration
- Standstill Acceleration
- Stationary
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