D-60

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Unscheduled Maintenance

Date Test Miles Service Activity Downtime Hours
05-20-93 188 Antifreeze dripping from the ceiling, front section left side. Loose pipe fitting under ceiling panel tightened. 2.0 2.0
05-24-93 1029 Coolant leak at the front of the rear section. Loose hose clamp at the circulating pump tightened. 0.5 0.5
05-28-93 1791 Top center bracket on the radiator fan shroud is broken. Bracket welded/repaired. 1.0 1.0
07-06-93 5409 Front A/C drain pan is not draining properly. Drain pan is overflowing into the interior of the bus. Drain lines rerouted to allow for proper drainage. 4.0 4.0
07-08-93 5409 Rear A/C unit is not functioning. Trouble shooting by Thermo-King rep. Electrical circuitry problem corrected between bus wiring and A/C unit. 3.0 3.0
07-08-93 5597 Rear A/C unit fail light is on. Trouble shooting found a faulty electrical connector. Connector removed and replaced with direct wiring. 1.0 1.0
07-29-93 7847 A/C fans not functioning. Thermo-King rep. trouble shooting. Bad soleniod replaced. 1.0 1.0
08-17-93 9681 Auxiliary A/C engine; alternator bracket is broken. Bracket welded/repaired. 1.0 1.0
09-16-93 12831 Lower radiator mount is broken. Mount welded/repaired. 1.0 1.0
09-16-93 12831 Radiator is leaking. Radiator removed, repaired and replaced. 4.0 4.0
09-30-93 14251 Radiator is leaking. Radiator replaced. 3.5 3.5
10-14-93 15000 Radiator fan reservoir is cracked by the inlet. Reservoir welded/repaired. 1.0 1.0
07-01-93 5033 Rear engine compartment strut is loose. Strut fasteners tightened. 0.25 0.25
06-17-93 3442 Various rivets are missing at the top of the center oor frame. Rivets replaced. 0.5 0.5
06-29-93 4718 Bolt missing from the rear modesty panel. Botl replaced. 0.25 0.25
08-12-93 8964 Framing cracked in the wheelchair hydraulic compartment. Crack welded/repaired. 0.5 0.5
08-16-93 9509 Front stanchion post and the front modesty panels are loose. New fasteners installed. 0.2 0.2
08-17-93 9681 Left battery hold down is loose allowing batteries to spill fluid. Hold down tightened and battery compartment cleaned. 1.0 1.0
08-20-93 10101 Two seat bracket bolts are broken in seat over the intermediate wheel well. Two bolts replaced. 0.5 0.5
08-20-93 10101 Rear mount on the transmission cooler is cracked. Mount welded/repaired. 0.5 0.5
08-20-93 10101 Three various upper window closure shafts are broken. Three window closures replaced. 0.5 0.5
08-24-93 10421 Front door hanger bolts are loose. Reposition door and tightened bolts. 1.0 1.0
08-26-93 10744 Rear battery hold down bracket is broken. Battery hold down welded/repaired. 1.0 1.0
08-26-93 10744 Right side rear view mirror is loose. Fasteners tightened. 0.25 0.25
08-26-93 10744 Front and center "Emergency Exit" signs; rivets broken. Rivets replaced in the front and center "Emergency Exit" sign. 0.25 0.25
09-07-93 11791 Heater pump in the right front compartment of the rear section came loose from its base. Heater pump secured and one broken hose clamp replaced. 1.0 1.0
09-08-93 12023 Fourth window left side; window closure is broken. Window closure replaced. 0.5 0.5
09-08-93 12023 Right side rear view mirror bracket is broken. Bracket not repairable, new bracket ordered. 0.25 0.25
09-08-93 12023 Right side of the rear battery hold down is bent and missing a nut. Hold down straightened and bolt replaced. 0.5 0.5
09-14-93 12563 Both hold downs are broken and one positive terminal is burned. Hold downs repaired and terminal replaced. 1.5 1.5
09-30-93 14045 Front door is loose and rattling. Jam nuts tightened on the front 0.5 0.5
09-14-93 12563 Oil cooler is leaking. Oil cooler replaced. 2.5 2.5
06-03-93 2243 Check engine light is on. (code 52 in history) Trouble shooting. ECM replaced (warranty). 2.0 2.0
06-29-93 4715 Fast idle mode is not functioning. Repaired bent pins in the D-DEC connection. 3.0 3.0
06-23-93 4098 Check engine light is on. Trouble shooting D-DEC system, found a bad fast idle curcuit board. New board ordered. 1.0 1.0
07-08-93 5597 Intermittent engine shut-down. Trouble shooting D-DEC system. No problem found at this time. 1.0 1.0
07-09-93 5731 Intermittent engine shut-down. Trouble shooting D-DEC system. No problem found at this time. 2.0 2.0
07-15-93 6295 Interlock on engine compartment door is not functioning properly. Rep. requests the interlock be disconnected. Relay removed. 0.25 0.25
08-24-93 10371 Do not shift and no gen. lights are on. Trouble shooting found loose battery terminal. Terminal tightened. 3.0 3.0
09-16-93 12831 Right battery; positive terminal is broken on the cable. Terminal replaced. 0.5 0.5
09-30-93 14251 Battery cable terminal is broken. Terminal replaced. 0.5 0.5
06-17-93 3442 Oil cooler is leaking fluid. Oil cooler replaced. 1.5 1.5
06-22-93 3916 Oil cooler has a severe leak. Oil cooler replaced. 3.0 3.0
08-11-93 8836 Oil cooler is leaking oil. New oil cooler ordered. New oil cooler installed. 149.5 3.0
08-20-93 10101 Heater pump in right side compartment; two mounting screws broken. Broken screws removed and new screws installed. 0.5 0.5
09-03-93 11593 Oil cooler is leaking. Oil cooler replaced. 6.5 2.5
09-08-93 12023 Top rear oil cooler mounting bracket is broken. Bracket welded/repaired. 1.0 1.0
09-09-93 12156 Oil cooler is leaking. Oil cooler replaced. 10.0 2.5
09-15-93 12781 Rubber wrap around the lower pipe on oil cooler that runs through the metal shield is out of position. Rubber wrap repositioned. 1.0 1.0
09-16-93 12831 Motor mount bushings are worn. Motor mount bushings replaced. 1.0 1.0
09-28-93 13836 Rubber wrap around the lower pipe on the oil cooler that runs through the metal shield is cut through. Rubber wrap replaced. 1.0 1.0
09-16-93 12831 Frame crossmember above intermediate lateral bar has three 2" cracks. Cracks welded/repaired. 0.5 0.5
09-16-93 12831 Handrail stanshion at the artic. area; ceiling bushing is worn. Bushing replaced. 0.5 0.5
08-13-93 9045 Fuel tank has four leaks. All leaks are located at baffle/tank interfaces. New fuel tank installed. 4.0 4.0
08-17-93 9681 Fuel tank has a leak, right side, baffle/tank interface. Fuel tank repair patch applied. 1.0 1.0
08-17-93 9681 Fuel filter is leaking fuel. Fuel filter replaced. 0.5 0.5
08-18-93 9907 Fuel tank is leaking where previously patched. New fuel tank patch applied. 2.0 2.0
08-20-93 10101 Fuel tank is now leaking at center baffle/tank interface. Fuel tank repair patch applied. 0.75 0.75
06-30-96 4899 Bracket for the wheelchair lift stow lock is bent Bracket straightened. 0.25 0.25
08-26-93 10744 Wheelchair lift hyraulic control mounting brackets are broken. Brackets welded/repaired. 3.0 3.0
09-16-93 12831 Wheelchair lift hydraulic control mounting brackets are cracked. Mounting brackets welded/repaired. 1.0 1.0
05-24-93 1029 Intermediate lateral bar mounting bracket bolts are loose. Bolts tightened. 0.5 0.5
05-25-93 1534 Air line to the right rear air bag fell on the drive shaft, wore a hole in it. Air line repaired with a coupler. 1.0 1.0
06-01-93 2211 Front sway bar is broken on the right side. Front sway bar replaced. 2.0 2.0
06-03-93 2243 Intermediate sway bar is broken on right side. Intermediate sway bar replaced. 1.0 1.0
06-04-93 2446 Lower chock bushings on rear shocks are worn. Lower rear shock bushings replaced. 0.5 0.5
06-04-93 2446 Intermediate lateral bar mounting bracket bolts are loose. Bolts retorqued. 0.5 0.5
06-04-93 2446 Rear sway bar is broken on the left side. Rear sway bar replaced. 2.0 2.0
06-09-93 2446 Rear lower radius rod bushings worn. Parts ordered 6/4/93 Rear lower radius rod bushings replaced. 60.0 4.0
06-11-93 2446 Right rear radius rod locking strap came off. Locate missing strap, inspect bushing and replace strap. 2.0 2.0
06-15-93 3239 Intermediate and rear sway bars are hitting the side of respective tires. Intermediate and rear sway bars properly positioned. 1.0 1.0
06-15-93 3239 Slight oil leak at rear axle housing. Loose bolts retorqued. 0.5 0.5
06-15-93 3239 Intermediate lateral bar mounting bracket bolts are loose. Bolts retorqued. 0.5 0.5
06-17-93 3442 Intermediate sway bar is out of position, bar favors the right side. Intermediate sway bar repositioned. 0.5 0.5
06-17-93 3442 Rear lateral bar bracket bolts are loose. Bolts retorqued. 0.5 0.5
06-24-93 4137 Intermediate sway bar is broken on the right side. Intermediate sway bar and right saddle bushing replaced. 2.0 2.0
06-25-93 4270 Intermediate lateral bar mounting bracket bolt is broken. Broken bolt replaced and all others torqued. 1.0 1.0
06-29-93 4715 Left rear upper radius rod bushings are worn. Bushings replaced. 2.5 2.5
06-29-93 4715 Front sway bar is broken on the left side. Front sway bar replaced. 1.0 1.0
06-29-93 4715 Rear lateral bar mounting bracket bolts are loose. Bolts retorqued. 1.0 1.0
07-01-93 5028 Both front air bag pedestals; bolts are loose. All air bag pedestal bolts retorqued. 1.0 1.0
07-01-93 5033 Bus ride height appears improper. Bus ride height properly adjusted. 1.0 1.0
07-04-93 5298 Rear sway bar is broken on the right side. Rear sway bar and bushings replaced. 4.0 4.0
07-06-93 5409 Left front lower shock bushing is worn. Left front lower shock bushing replaced. 0.5 0.5
07-07-93 5409 Rear lateral bar bushings are worn and the left rear shock is leaking oil. Rear lateral bar bushings and left rear shock replaced. 4.0 4.0
07-14-93 6245 Intermediate sway bar is broken on the left side. Intermediate sway bar replaced. 2.0 2.0
07-15-93 6295 The right side intermediate lateral bar bracket is broken and lateral bar bushings are worn. Intermediate lateral bar and bracket replaced. 3.0 3.0
07-15-93 6295 Wrist joint/yoke nuts are loose in artic section. Nuts retorqued. 0.5 0.5
07-26-93 7265 Front sway bar is broken on the right side. Front sway bar replaced. 3.5 1.0
07-30-93 8076 Intermediate sway bar broken on the right side. Intermediate sway bar replaced. 1.0 1.0
08-02-93 8424 Rear sway bar is broken on the right side. Rear sway bar replaced. 17.5 1.0
08-16-93 9509 Front sway bar is broken on the left side. Front sway bar replaced. 1.5 1.5
08-17-93 9681 Intermediate sway bar is broken on the right side. Intermediate sway bar replaced. 1.0 1.0
08-02-93 10101 Intermediate upper lateral bar; bushings are worn. Intermediate upper lateral bar bushings replaced. 4.0 4.0
08-20-93 10101 Both right and left intermediate radius rod bushings are worn. Both radius rod bushings replaced. 1.0 1.0
08-20-93 10101 Inside half of the rear upper radius arm mount is cracked. Inside half of the rear upper radius arm mount replaced. 1.0 1.0
08-26-93 10744 Intermediate lateral bar; rear mounting bracket is broken. Rear bracket of the intermediate lateral bar replaced. 1.0 1.0
09-01-93 11286 Intermediate lateral bar mounting bolts are loose. Intermediate lateral bar mounting bolts retorqued. 1.25 1.25
09-03-93 11593 Front sway bar is broken on the right side. Front sway bar replaced. 1.5 1.5
09-08-93 12023 Rear lateral bar bushings are worn. Rear lateral bar bushings replace. 2.5 2.5
09-09-93 12159 Intermediate sway bar is broken on the left side. Intermediate sway bar replaced. 1.5 1.5
09-10-93 12173 Rear sway bar is broken on the left side. Rear sway bar replaced. 12.0 2.0
09-16-93 12831 Front sway bar link brackets both left and right have 11/2" cracks. Both link brackets welded/repaired. 0.5 0.5
09-29-93 14045 Rear sway bar is broken on the left side. Rear sway bar replaced. 1.0 1.0
10-06-93 14406 Intermediate lateral bar bracket mounting bolt is broken. Bolt replaced. 1.0 1.0
05-21-93 255 Power steering fluid leaking from plug in power steering pump. Power steering pump inspected and plug tightened. 1.0 1.0
07-15-93 6295 Steering rod bracket bolts are loose. Bolts and nuts replaced and torqued. 2.0 2.0
06-17-93 3442 Right, inside tire of the intermediate axle; valve core leaking air. Valve core replaced. 0.25 0.25
07-07-93 5409 Right rear inside tire has a gouge in the center tread. Front tires rotated to rear and new tires installed on front. 1.0 1.0
09-08-93 12023 Right, outside, intermediate tire is worn. Tire replaced. 0.5 0.5