D40 LF

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Unscheduled Maintenance

Date Test Miles Service Activity Downtime Hours
03-02-94 2146 The right front seat is loose. Anchor bolts replaced. 0.75 0.75
03-17-94 3740 Right rear stanchion; floor anchor is broken. Anchor welded/repaired. 0.5 0.5
03-17-94 3740 Windshield washers not funtioning, lines clogged, and not connected. Hoses unclogged and reconnected. 0.5 0.5
03-24-94 4616 Light panel above rear door is loose. Drilled out and reinstalled rivets. 0.5 0.5
03-24-94 4616 Handrail, left side, screws are loose. Retorqued fasteners. 0.25 0.25
04-28-94 7353 Overhead panel above the last seat, left side is missing fasteners. Fasteners replaced. 0.25 0.25
06-02-94 10319 Left front low beam is burned out. Lamp replaced. 0.25 0.25
06-02-94 10319 Clearance light, top rear second from left is burned out. Replaced lamp. 0.25 0.25
06-02-94 10319 First and second inside roof panels are separating. Monitor for futher separation. 0.0 0.0
06-08-94 11009 Light panel above rear passenger door fell out. Panel replaced with new rivets. 0.5 0.5
06-15-94 11626 Numerous light fixture fasteners are broken or missing. Twenty fasteners replaced. 1.0 1.0
06-23-94 12893 Rubber tail pipe hanger above muffler is broken. Hanger replaced. 1.5 1.5
06-23-94 12893 Rear passenger door is not operating properly. Rear door adjusted and two bare wires repaired. 1.0 1.0
06-23-94 12893 Two rear clamps on the right front section of roof mounted pipe is broken. Mfg. recommends no repair. 0.0 0.0
07-13-94 15000 One front clamp on inside right front section of roof mounted pipe is broken and the two front clamps on the right rear roof mounted section of the pipe are broken. Mfg. recommends no repair. 0.0 0.0
02-21-94 770 Starter does not always engage. One mounting bolt is missing, two are loose. Determined the wrong bolts were used for mounting. Starter drive is damaged and flywheel damage is undetermined. Parts on order. 1.0 1.0
02-22-94 1002 End piece for starter arrived. Proper end piece installed on starter. 1.0 1.0
03-02-94 2146 The cooling fan hydraulic hose has a broken clamp. Hose clamp replaced. 0.025 0.25
03-17-94 3740 Heater circulating pump seals are leaking coolant Circulating pump replaced with new. 1.5 1.5
03-24-94 4616 Oil filter is leaking oil. Oil filter tightened and inspected. 0.25 0.25
04-19-94 6603 Transmission spring support at rear of transmission is broken. Broken spring replaced. 48.0 3.5
04-19-94 6603 Driveshaft u-joint, trans. end is worn. U-joint replaced. 1.0 1.0
05-02-94 7428 Air compressor not producing sufficient air. Warranty work. Air compressor and air governor replaced with new. 20.0 8.0
05-20-94 9087 Air line to left front wheel is laying over steering linkage. Air line rerouted off of steering linkage. 0.5 0.5
06-02-94 10319 Rear transmission support spring is broken. Parts ordered. 0.0 0.0
06-02-94 10319 Front clamp on right rear section of roof mounted pipe is broken. Manufacturer recommended no repair. 0.0 0.0
06-09-94 11134 Radiator hose is leaking, new hose ordered. New hose installed. 12.0 2.0
06-15-94 11626 Curb side motor mount is broken. Motor mount replaced. 0.5 0.5
06-23-94 12893 Transmission mounting spring is broken. Transmission mounting spring replaced. 1.0 1.0
06-23-94 12893 Left front motor mount is broken. Motor mount replaced. 1.0 1.0
07-13-94 15000 Air conditioning is not functioning. Mfg. recommends no repairs. 0.0 0.0
03-02-94 2146 Left rear H-Beam brace; bolt threads are stripped. Bolts replaced and torqued. 0.25 0.25
03-31-94 5148 Frame cracks, 4" at the rear, left and right, lower radius rod mounting brackets. Radius rod bushings are worn. Frame cracks welded/repaired. Radius rods replaced. 3.0 3.0
02-14-94 63 Bus hitting bottom on durability track, left side front of rear wheels. Ride height adjusted up until the bus does not bottom out; as per manufacturer. 2.0 2.0
02-17-94 394 Ride height, right side is low. The right rear leveling valve arm is rotated 180 degrees out of position. Added 2" to the leveling valve arm. As requested by manufacturer. Ride height adjusted. 2.0 2.0
03-02-94 2146 Right front shock is leaking oil. All front and rear shocks replaced. 3.5 3.5
03-06-94 3537 Test drivers heard a noise in the front end. One mounting bolt broken in right front radius rod. Removed broken bolt and replaced with new. 2.5 2.5
03-17-94 3740 Both front shocks are leaking oil. Both front shocks replace. 1.5 1.5
03-18-94 3943 Left front air bag has a hole at the top. Left front air bag replaced, 8.0 2.0
03-21-94 4047 Left rear leveling valve mount is broken. Fabricated new mount as per manufacturer, and installed. 4.75 1.0
03-24-94 4616 Mounting bolts for right front radius arm are loose. Replaced mounting bolts with new. 0.5 0.5
03-24-94 4616 The left rear, rear air bag will not hold air. Left rear, rear air bag replaced with new. 1.0 1.0
03-25-94 4664 Left side of bus is hitting bottom on the durability track. Ride height readjusted. 1.0 1.0
03-31-94 5148 Front axle beam has numerous stress fractures. Front axle replaced with new. 192.0 12.0
04-14-94 5811 Right rear, rear, air bag ruptured. Right rear, rear, air bag replaced. 19.5 1.0
04-16-94 6374 Snap ring and spacer are out of the right rear lower radius rod. The bushing is working out of the rod. New bushings ordered. Temporarily replace with a used radius rod. 1.5 1.5
04-18-94 6374 Test driver reported vibration while turning. Left front wheel bearing tightened. Left king pin has play, manufacturer notified. 0.5 0.5
04-26-94 7001 Bus leaning to the right. Right rear leveling valve bracket is broken. Bracket welded/repaired. 1.0 1.0
04-28-94 7353 Right rear leveling valve is not functioning properly. Right rear leveling valve replaced. 0.75 0.75
05-05-94 7678 Bus leaning to the left. Left rear leveling valve arm is loose. Left rear leveling valve arm tightened and ride height adjusted. 0.5 0.5
05-06-94 7768 Left front radius rod broke at the bulkhead mounting end. Road call and replace both front radius rod. 21.0 6.5
05-20-94 9087 Both front shocks are leaking oil. Both front shocks replaced. 2.0 2.0
05-24-94 9326 Front axle has 10 different stress cracks in various areas. Front axle replaced. 8.0 8.0
05-24-94 9326 Left forward shock on the rear axle is leaking oil. All four rear shocks replaced. 2.5 2.5
05-24-94 9326 Lower rear radius rod bushings are worn. Bushings replaced in the lower rear radius rods. 1.0 1.0
05-25-94 9408 Leveling valve arm fell off the front valve. Arm replaced and ride height set. 0.5 0.5
05-31-94 9909 Left rear leveling valve bracket is broken. Bracket replaced and ride height set. 1.5 1.5
06-02-94 10319 Left rear leveling valve arm is loose. Arm tightened. 0.25 0.25
06-06-94 10604 Left front radius rod; forward mount has one broken bolt. Broken bolt removed and both bolts replaced. 4.0 4.0
06-09-94 11134 Left rear leveling valve arm bracket is broken. New bracket fabricated and installed. 1.0 1.0
06-13-94 11134 Right rear leveling valve arm over-travels causing air to dump. Leveling valve adjusted to eliminate over travel. 0.5 0.5
06-15-94 11626 Left front shock is leaking oil. Mfg. requests all six shocks be replaced. 2.5 2.5
06-15-94 11626 Left front air brake line is leaking air. Air line replaced. 0.5 0.5
06-17-94 12017 Left front air bag ruptured. Air bag replaced. 4.0 1.5
06-23-94 12893 Rear axle, right side, forward shock is leaking oil. Shock replaced. 0.5 0.5
06-30-94 13353 Right front air bag is leaking air, and left rear leveling valve arm is loose. Right front air bag replaced, and left rear leveling valve arm tightened. 2.0 2.0
07-13-94 15000 Front axle has numerous cracks on the front and rear. Mfg. recommends no repair. 0.0 0.0