CSRE

BLUE BIRD CORPORATION Pdf Download PDF Report

Unscheduled Maintenance

Date Test Miles Service Activity Downtime Hours
07-14-94 5098 A/C is not functioning. Trouble shooting; loose wire repaired. 1.0 1.0
07-15-94 5274 A/C evaporator drain line will not drain. Drain line rerouted so it can drain. 0.5 0.5
08-08-94 6969 Bracket broken on radiator expansion tank. Bracket welded/repaired. 0.5 0.5
08-09-94 7260 Radiator is leaking at the lower hose neck. Radiator removed, neck repaired, radiator installed. 3.0 3.0
08-10-94 7260 Upper and lower radiator pipes need secured. Pipes clamped and secured. 1.0 1.0
08-16-94 7846 Radiator expansion tank is missing two bolts. Bolts replaced. 0.25 0.25
08-29-94 8540 A/C condenser fans (rear) will not shut off, and fan housing is loose. Trouble shooting found condenser fan relay failed, new relay ordered. Missing fasteners replaced in fan housing. 1.5 1.5
09-01-94 8809 Radiator is leaking at both upper corners. Radiator replaced. 1.0 1.0
09-19-94 10340 Coolant line from surge tank to upper radiator is leaking. Coolant line replaced. 0.5 0.5
06-02-94 3164 Rear axle; left rear u-bolt is broken. U-bolt replaced. 7.0 0.5
07-14-94 5098 Rear axle bolts are loose. Rear axle bolts retorqued. 0.5 0.5
08-05-94 6747 Front and rear u-bolts, right side on the rear axle are bent. Both right side u-bolts replaced. 1.0 1.0
08-15-94 7702 Rear axle; left front u-bolt is broken. U-bolt replaced. 1.0 1.0
09-12-94 9457 Rear axle; right rear u-bolt is broken. U-bolt replaced. 0.5 0.5
05-13-94 1372 Battery box tray rollers are loose Rollers tightened. 0.5 0.5
09-01-94 8809 Left rear frame to body mount has a 3" crack. Crack welded/repaired. 0.5 0.5
06-20-94 3488 Back-up light is not functioning. Defective ground replaced. 1.0 1.0
07-26-94 6092 Alternator will not charge. Alternator replaced. 1.0 1.0
04-28-94 637 Fuel tank is leaking fuel. One screw is missing from the fuel tank sending unit. Screw replaced. 0.5 0.5
05-02-94 980 Two rear radiator mounting bolts are missing. Bolts replaced. 0.5 0.5
05-03-94 980 Engine shutting down. Trouble shooting; fuel solenoid is cycling off and on. Solenoid plunger is dirty. Plunger and plunger bore cleaned. 3.0 3.0
05-13-94 1372 Engine shut down. Rear run switch shorted out. Rear run switch replaced. 1.5 1.5
09-01-94 8809 Air cooler mounting frame is broken at all four corners. All four corners welded/repaired. 2.0 2.0
09-01-94 8809 Left side motor mount is worn. Motor mount replaced. 0.5 0.5
09-12-94 9457 Rear main oil seal is leaking. Engine/transmission removed. Gained access to main oil seal and replaced. Engine/transmission replaced. 7.5 7.5
05-02-94 980 Rear muffler hanger is broken. Hanger welded/repaired and installed. 0.75 0.75
05-13-94 1372 Rear exhaust hanger is missing one bolt. Bolt replaced. 0.25 0.25
06-21-94 3647 Exhaust flex pipe is broken. Flex pipe replaced. 1.0 1.0
07-08-94 4155 Exhaust pipe is hitting the frame. Pipe adjusted away from the frame. 0.25 0.25
07-14-94 5098 Tail pipe hanger is broken. Hanger welded/repaired. 0.5 0.5
07-25-94 5843 Rear muffler hanger is broken. Hanger repaired/welded and reinforced. 1.0 1.0
07-26-94 6092 Exhaust flex pipe is broken. Exhaust flex pipe replaced. 0.5 0.5
07-26-94 6092 Tail pipe hanger is broken. Hanger welded/repaired. 0.5 0.5
06-27-94 4155 The right frame rail has a 6" crack located at the rear end of the stepwell cut out. Crack welded/repaired and reinforcing plate installed. 216.0 3.0
07-26-94 6092 Crossmember forward of the rear axle; 2 1/2" crack, left side; by the top bolt. Crossmember replaced. 2.0 2.0
07-26-94 6092 Right frame rail has a 1 1/2" crack by the engine mount. Two bolts installed in empty frame holes below the crack 0.5 0.5
08-25-94 8195 The right frame rail is cracked at the rear end of the stepwell cut out. Same area as reported on 6/27/94. Parts removed to gain access. Crack repaired/welded. Parts reinstalled. 10.0 1.0
07-26-94 6092 All 6 tires are worn. All 6 tires replaced. 1.5 1.5
04-28-94 637 Right front leveling valve exhausts continuously, New valve ordered. 0.5 0.5
04-28-94 656 Left rear spring hanger bolt is broken. Broken botl replaced. 2.0 2.0
05-02-94 980 Left front leveling valve bracket is bent. Bracket straightened and ride height adjusted. 0.25 0.25
05-10-94 1160 Left front air bag ruptured. Left front air bag replaced. 1.5 1.5
05-10-94 1160 Front tracking bar; the right mount is broken. Mount replaced and 32" bar replaced with a 31" bar as per manufacturer instructions. 2.0 2.0
05-10-94 1160 Left front leveling valve arm and bracket are bent. Leveling valve arm and bracket straightened. 0.5 0.5
05-12-94 1162 Right front leveling valve ordered on 4/28/94 arrived. Leveling valve installed. 0.5 0.5
05-13-94 1372 Both front shocks leaking oil. Both front shocks replaced. 1.0 1.0
05-13-94 1372 Left spring beam mount has two broken bolts. Bolts replaced. 0.5 0.5
05-25-94 2132 Left front air bag ruptured damaging the leveling valve and bracket. Parts ordered. Left front air bag replaced, leveling valve replaced and bracket straightened. 120.0 1.5
05-25-94 2132 Front tracking bar mount, frame side, is broken. Installed a new mount. 1.0 1.0
06-03-94 3298 Left front spring beam is broken. New spring beam ordered. New spring beam installed. 240.0 3.0
06-14-94 3299 Left front leveling valve; rubber lingkage is broken. Rubber linkage replaced, valve arm straightened and ride height adjusted. 3.0 1.0
06-21-94 3647 Front ride height needs adjusted. Front ride height adjusted. 0.25 0.25
06-21-94 3647 Front tracking bar hanger has two broken bolts. Two bolts replaced. 0.5 0.5
07-08-94 4155 Left rear spring beam hanger is cracked. Right rear spring beam hanger is worn. Both spring beam hangers replaced. Torque arm bushings. U-bolts and limited rollers replaced. Rear suspension aligned. 6.0 6.0
07-08-94 4155 Right front spring beam bushing is worn. Bushing replaced. 1.0 1.0
07-08-94 4155 Lateral bar, left front mount is missing a bolt at the spring beam. Bolt replaced. 0.25 0.25
07-13-94 4931 Right front spring beam is broken. Right front spring beam replaced. 6.0 1.5
07-15-94 5274 Left front lower air bag support has a broken bolt. Bolt and support replaced. 1.5 1.5
07-20-94 5664 Left front spring hanger bracket is broken. Parts ordered Left front spring hanger replaced. 48.0 5.5
08-03-94 6327 Front lateral bar; left mount on spring has two broken bolts. Broken bolts replaced. 0.5 0.5
08-11-94 7358 Right rear shock bracket has a broken bolt. Broken bolt replaced. 0.75 0.75
08-15-94 7671 Bolt missing from right front shock bracket. Replaced missing bolt. 0.5 0.5
08-17-94 8004 Front lateral bar; left mount on spring has a missing bolt. Bolt replaced. 0.5 0.5
08-19-94 8091 Right front spring beam is broken. Parts ordered. Right front spring beam replaced. 96.0 3.0
08-26-94 8454 Left front shock mount bracket has two broken bolts. Both bolts replaced. 1.0 1.0
09-01-94 8809 Left front secondary leaf spring is broken at the attaching bracket. Left front secondary leaf spring replaced. 1.0 1.0
09-19-94 10340 Left front lower shock bracket mounted to the spring beam has a broken bolt. Bolt replaced. 1.0 1.0
09-22-94 10971 Lower right front shock mount bolt is broken. Bolt replaced. 0.5 0.5