TC 18 FD

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Unscheduled Maintenance

Date Test Miles Service Activity Downtime Hours
07-01-94 459 One bolt is broken on the A/C compressor mount. Bolt replaced. 0.25 0.25
07-15-94 977 A/C is not functioning; one burned wire and one broken wire to the thermal switch. Burned and broken wires repaired. Circuit breaker reset. 1.0 1.0
08-11-94 1435 Heater has a leaking coolant line. Coolant line repaired. 0.25 0.25
08-17-94 2151 A/C line is chaffing on the frame above the front axle, left side. Line wrapped with rubber to prevent chaffing. 0.25 0.25
10-10-94 3965 Coolant line from engine to heater is leaking. Coolant line replaced and coolant level topped off. 2.0 2.0
10-12-94 4126 Rear A/C unit is not functioning. Broken wire to thermostat. 1.0 1.0
07-14-94 858 Three mounting bolts are broken on the right rear axle beam hanger. Bolts replaced and torqued. 2.5 2.5
08-04-94 977 Right rear axle beam hanger; mounting holes are egged out. Mounting holes welded shut and redrilled. Rear axle beam hanger replaced with hanger replaced with new. 120.0 2.5
08-08-94 1382 Three mounting bolts are broken on the right rear axle beam hanger. Three bolts replaced and torqued. 51.5 2.0
08-11-94 1435 Right rear axle beam hanger inspected. Frame rail mounting holes are egged out. Manufacturer requests bolts be replaced. 1.0 1.0
07-01-94 459 Three fasteners are missing from the front bumper mounts. Fasteners replaced. 0.75 0.75
07-01-94 459 Three frame to body mounts are cracked; 1-left side behind the front wheel, 2-right side, front and rear of front wheel. Cracks welded/repaired. 1.0 1.0
09-26-94 2498 Wheelchair lift access door; door sweep fell off. Door sweep rivets replaced. 0.75 0.75
09-26-94 2498 Right rear body panel; rivets are broken. Rivets replaced with 5/16" self tapping screws. 2.0 2.0
09-26-94 2498 Wheelchair lift door strut has failed. Door strut replaced. 0.25 0.25
10-05-94 3571 Front bumper is missing several mounting bolts. Bolts replaced in front bumper mount. 0.5 0.5
10-12-94 4126 Four body panel screws are missing below the wheelchair lift door. Four screws replaced. 0.25 0.25
10-12-94 4126 Trouble shoot no heat from heater. Cooling system air locked. Air purged from system. 0.75 0.75
10-12-94 4126 Driver's heater fan is not funtioning. Fan cage is broken. Fan removed, cage welded/repaired, and reinstalled. 2.5 2.5
10-12-94 4126 Right front heater fan is not functioning. Failed switch replaced with a single speed switch. 1.0 1.0
10-17-94 4731 Front door will not function. Door motor loose, motor secured. 0.5 0.5
07-07-94 639 Hydraulic line from the brake booster to the steering box has a hole in it. Line ordered. Hydraulic line replaced. 72.0 2.5
10-19-94 4788 Engine will not run. Trouble shooting door safeties, interlocks, wire harnesses etc. Repaired broken wire on parking brake and replaced 20 amp fuse. 2.5 2.5
07-15-94 977 Hydraulic line on rear wheel brake system/wheelchair lift interlock is broken. Hydraulic line replaced. 1.5 1.5
10-03-94 3096 Throttle is sticking. Carpet is binding throttle linkage. Carpet cut away. 0.5 0.5
07-15-94 977 Bolt missing on muffler hanger. Bolt replaced. 0.25 0.25
07-15-94 977 Frame is cracked at the track bar mount. Frame welded/repaired and reinforcement plate added. 3.0 3.0
08-11-94 1435 Right frame rail, rear, has a 6" crack at the track bar mount. Crak welded/repaired. 1.0 1.0
08-17-94 2151 Right rear frame rail has approximately a 4 1/2" crack across the top and also the inner liner, located at the tracking bar mount. Crack welded/repaired. Track bar and bracket replaced. Track bar mounting brackets changed from 1/2" to 6/8". 6.0 6.0
09-26-94 2498 Right rear frame rail; cracks repropogated as reported on 8/17/94. Frame crack welded/repaired. 8.0 8.0
10-14-94 4501 Left frame rail is cracked at the frame to body bracket next to the rear axle hanger. Crack welded/repaired. 1.0 1.0
10-20-94 4921 Small crack in fuel tank by filler neck. No repair as per manufacture due to shortness of test remaining 0.0 0.0
08-16-94 2151 Left front sway bar mounting bracket is broken. Bracket and saddle bushing replaced. 1.0 1.0
10-06-94 3765 Left front spring mounting bolt is broken. Mounting bolt replaced. 1.0 1.0
08-17-94 2151 Power steering line is chaffing on the air compressor. Power steering line repositioned away form the air compressor. 0.25 0.25
08-15-94 1691 Right front tire is flat. Tire plugged and rotated with right rear. 1.0 1.0