METRO

FLXIBLE Pdf Download PDF Report

Unscheduled Maintenance

Date Test Miles Service Activity Downtime Hours
03-27-95 3345 Drip rail; screws are loose, two left side, four right side. Drip rail screws tightened. 0.25 0.25
03-27-95 3345 Screws are missing in the compartment behind the driver's seat. Screws replaced. 0.25 0.25
06-20-95 12077 The floor plate for the driver's panel is broken. Plate removed, welded/repaired, and reinstalled. 1.0 1.0
02-21-95 507 The speedometer lamp is burned out. Rep. replaced speedometer lamp. 0.5 0.5
03-02-95 845 Fifteen amp circuit breaker is tripped in the ignition circuit. Loose nut found inthe battery compartment wedge against a solenoid terminal. Nut removed and breaker reset. 2.0 1.0
03-02-95 845 Twelve volt cable in the battery compartment is pinched and chaffed. Chaffed area temporarily repaired with a wire loom. 1.0 1.0
03-02-95 903 Twelve volt cable in the battery compartment is chaffed. Chaffed cable wrapped/repaired. 0.5 0.5
03-02-95 903 Driver's console lights are inoperative. Dimmer switch and two lamps replaced. 1.0 1.0
03-02-95 903 The ground wire from the main frame to the A-frame has a broken terminal at the A-frame end. Terminal and bolts replaced. 1.0 1.0
03-02-95 903 Brake lights are inoperative. Located and repaired open circuit in the dash area. 1.0 1.0
03-08-95 1202 Headlights are inoperative. Breaker is tripped. Rep. replaced the 10 amp breaker with a 20 amp breaker. 0.25 0.25
03-29-95 3603 The GF#1 indicator light is on in the instrument panel. The ground and hot wires are broken on the 12 volt alternator. Both wires repaired. 8.0 1.0
05-01-95 8324 Damaged A/C high pressure switch ordered on 3/15/95 arrived. High pressure switch replaced. 0.5 0.5
05-10-95 9304 Four wires behind the A/C compressor are chaffed. Wires repaired. 0.5 0.5
05-10-95 9304 The terminal is broken on the ground strap. Terminal replaced. 0.5 0.5
06-19-95 11894 Bus will not start. Repaireed 24 volt wire terminal broken at the starter. 8.0 1.0
06-20-95 12077 The terminal on the ground strap is broken. Ground strap terminal replaced. 1.0 1.0
06-20-95 12077 The wiring harness in front of the transmission at the firewall is chaffed, one wire damaged. Damaged wire repaired. 1.0 1.0
03-15-95 2062 Clamp on turbo is loose. Clamp repositioned and clamp tightened. 1.5 1.5
03-27-95 3345 The exhaust shield in the upper exhaust compartment is missing four nuts and bolts. Four nuts and bolts replaced on the exhaust shield. 0.25 0.25
04-11-95 5126 The flange on the exhaust pipe off the turbo is broken. Parts ordered. Parts arrived. Flange welded to the pipe and installed. 24.0 5.0
05-16-95 9887 Bus losing throttle. Replaced throttle treadle and adjusted. Verify rpm at idle and stall rpm's. 1.0 1.0
05-22-95 10652 The radiator fan has broken damaging the radiator. Fan and radiator ordered. 0.0 0.0
05-23-95 10652 The radiator fan has broken damaging the radiator. Parts arrived. Radiator sent is not compatible. Manufacturer requests the damaged radiator be repaired. 0.0 0.0
05-26-95 10652 The radiator fan has broken damaging the radiator. New radiatorfan, fan belt, and repaired radiator installed. 144.0 8.0
05-30-95 10727 The radiator fan is broken due to contact with the fan shroud. Broken fan replaced. Fan shroud temporarily removed until contact problem is solved. 9.0 3.5
05-31-95 10740 Engine/transmission mounts are worn. Possible cause of fan damage. Parts ordered. After installation of the engine/transmission mounts and radiator fan shroud, the fan was hitting the upper right corner of the shroud. All mounts were loosened for adjustment. (Note: the front mounts would not adjust). Removal andinspection foudn the slotted hole in the mounts were not open. Holes filed open and reinstalled. 1.0 1.0
05-31-95 10743 Radiator fan is broken due to contact at upper right of the fan shroud. Fan replaced. Rep. requests 3/16" of material be removed from the uper right half of the fan shroud. Radiator shifted 1/4" to 3/8" forward and the lower radiator mount shimmed 1/8." 79.5 4.0
05-31-95 10743 O/P, Motorguard, and GF#1 warning lights are on. Trouble shooting; Rep. recommends the bus be operated in "Motorguard override" for 10 seconds when the lights come on to clear the sytem from a false problem situation. 1.0 1.0
06-08-95 10814 The "Motorguard" system is shutting the bus down. Trouble shooting; two oil pressure switches replaced. 7.0 3.0
06-12-95 10978 The exhaust pipe flange is broken at the turbo connection. Exhaust pipe replaced. 1.5 1.5
06-28-95 13062 The flange on the turbo exhaust pipe is broken and the band clamp on teh flex pipe is broken. Pipe cut and new flange welded to the pipe, band clamp replaced. 24.0 7.5
07-11-95 14284 Cooling fan inspectedfor contact with the shroud. Found the right rear engine mount worn. Replaced the right rear engine mount. 24.0 2.5
04-17-95 6137 The hinge pins are working out on the wheelchair ramp. Hinge pins repositioned. 0.25 0.25
03-15-95 2062 The left rear leveling valve arm broke causing damage to the A/C high pressure switch and the air bellows. Leveling valve, valve arm, and bellows all replaced. Pressure switch ordered. 7.0 3.0
03-16-95 2062 The left rear leveling valve arm is broken. Left rear leveling valve and arm replaced. A spacer was added to the leveling valve arm link. Ride height adjusted. 4.0 1.0
03-21-95 2664 Rep. requested all shocks be replaced. All four shocks replaced. 2.0 2.0
03-27-95 3345 Both front shocks are leaking oil. Both front shocks replaced. 0.5 0.5
03-31-95 3747 The left rear leveling valve arm is broken. Left rear leveling valve arm replaced. 6.5 0.5
04-04-95 4162 Rep. requests the rear leveling valves be replaced with a new brand of valve. Both rear leveling valves replaced with new brand. New bracket added to the left valve moving it to the rear by 3 inches to allow for clearance of the air bag. 4.0 4.0
04-17-95 6137 The left rear air bag is leaking. Replaced left rear air bag. 1.0 1.0
04-17-95 6137 The right front and left rear shocks are leaking oil. Right front and left rear shocks replaced. 1.0 1.0
05-01-95 8324 The right rear air bag is leaking. Right rear air bag replaced. 0.5 0.5
05-01-95 8324 The right rear shock is worn. Right rear shock replaced. 0.5 0.5
05-01-95 8324 The lower bushings are worn on the right front shcok. Bushing replaced. 0.25 0.25
05-10-95 9304 Rep. requests all four shocks be replaced. All four shocks replaced. 1.0 1.0
05-16-95 9887 The front lower shock bushings are worn. Replaced front lower shock bushings. 0.5 0.5
05-16-95 9887 The right rear shock is leaking oil. Right rear shock replaced. 0.5 5.0
05-31-95 10740 Rep. requested all four shocks be replacd. All four shocks replaced. 1.0 1.0
06-20-95 12077 Rep. requests all four shocks be replaced. All four shocks replaced. 1.0 1.0
07-07-95 13914 The right front and both rear shocks are leaking oil. All four shocks replaced. 1.0 1.0
07-07-95 13914 The left rear leveling valve linkage is broken. Left rear leveling valve linkage replaced. 0.5 0.5
07-11-95 14284 The left rear shock is leaking oil. Replaced the left rear shock. 0.5 0.5