96 DARTD241FL

CHAMPION BUS INC. Pdf Download PDF Report

Unscheduled Maintenance

Date Test Miles Service Activity Downtime Hours
05-28-96 52 Engine shut down, cranks but will not start. Trouble shooting found GFI system not operating: 20 amp fuse to the ECM blown. ECM is laying loose under the driver's seat. Replaced blown 20 amp fuse and secured ECM. 2.0 2.0
06-26-96 1665 Headlights are inoperative. Trouble shooting found failed headlight switch. Switch ordered. 1.0 1.0
07-01-96 1854 Headlight switch ordered 6/26/96 received. Installed new headlight switch. 0.5 0.5
07-17-96 2625 Engine shut down, cranks but will not start. GFI system not functioning. Trouble shooting found 10 amp fuse blown in the GFI system. Fuse replaced. Battery loose in battery tray and positive cable is shorted against the battery tray. Shorted cable repaired and battery secured. 1.0 1.0
07-18-96 2625 Ten amp GFI fuse is blowing on the durablity track but seems fine on the smooth road. Trouble shooting request from manufacturer; check resistance of high pressure solenoid at P3 (7.3 ohm), check resistance of injectors at P13 connector (2.9 ohm). Trouble shooting did not isolate the problem. 8.5 1.5
06-03-96 477 The front battery tray is loose and the battery is cracked and leaking from bouncing around. Support brace added to the bottom of the battery tray. New battery ordered. 1.0 1.0
06-04-96 531 Received new battery. Installed new battery. 24.0 0.5
06-06-96 805 The front battery tray is still not stable, battery bouncing around splashing acid out. Second brace added to the bottom of the battery tray to the lower rubber bushing. 1.5 1.5
06-24-96 1110 The transmission cooler is leaking fluid. Found factory fitting cross threaded. Local dealer repaired under warranty. 48.0 2.0
06-26-96 1665 The front battery tray is breaking up. Installed new 11" X 3" X 1/4" battery tray sent by manufacturer. Note: new tray is 2" narrower. 2.0 2.0
06-28-96 1750 Engine shut down, cranks but will not start. Trouble shooting found wire from GFI connector J26, terminal B shorted to the battery box. Shorted wire repaired. 1.5 1.5
07-01-96 1854 The front battery tray is still unstable. Manufacturer requested lower rubber bushing be remvoed and brace bolted fast. 1.5 1.5
07-09-96 1854 The front battery tray is cracking the fire wall at the mounting point. Manufacturer requests plates be placed on both sides of the fire wall where the tray is mounted. 96.0 4.0
07-18-96 2767 Engine will not turn over. Battery replaced, charging system giving erratic readings ranging from 11.3 to 14.1 volt. Replaced voltage regulator. 1.0 1.0
07-23-96 3230 Engine will not turn over. Found the positive battery cable loose from battery bouncing around. Tightened battery cable. 0.5 0.5
07-24-96 3281 The front battery tray is very loose and the fire wall damage is now beyond repair. Manufacturer requests battery be installed in the left step well under the driver's door. 8.0 3.0
05-29-96 182 View of fuel pressure gauge, mounted under vehicle, is obstructed. Fuel pressure gauge was relocated to fill connector. 2.0 2.0
06-24-96 1110 The left rear upper shock mount is broken. Left rear upper shock mount replaced. 1.5 1.5
Previous Form
General Check-In Maintainability Repair & Maintenance Replacement & Repair Reliability Safety Performance Structural Fuel Economy Noise Glossary
Back to Bus List