40/102TB M11

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Unscheduled Maintenance

Date Test Miles Service Activity Downtime Hours
07-18-97 3283 The output shaft seal on the rear axle is leaking. Seal replaced. 1.0 1.0
07-03-97 1311 Three seats, left side, middle; mounting rivet pulled out of the wall. Seats removed until new rivets are delivered (weight placed on the floor). 0.5 0.5
07-07-97 1504 Three additional seats, left side are loose from wall mount. Seats removed until new rivets are delivered (weight placed on the floor). 1.5 1.5
07-10-97 1879 Rivets for the seat mounts ordered 7/3/97 arrived. Seats remounted and weight replaced on sdeats. 1.5 1.5
08-04-97 5646 Manufacturer requests wall anchor rivets for the seats that failed be replaced with T-bolts. Six seats on the left side remounted with T-bolts. 3.0 3.0
08-05-97 5646 Rear seats; manufacturer requests mounting rivets be replaced with new rivets and washers. Mounting rivets replaced with new rivets and washers. 2.0 2.0
08-05-97 5646 Right rear seat is missing a floor anchor bolt. Anchor bolt replaced. 0.25 0.25
08-13-97 6622 Rivets are pulling out of the following seat rails; left side 1st seat behind driver, and the two seats in front of the rear door right side. Ballast removed from the seats and placed on the floor to eliminate further damage until seats can be repaired. 0.5 0.5
08-21-97 6718 Seat rivets pulling out reported on 8/13/97; (left side 1st seat behind driver, and the two seats in front of the rear door right side). Seat rivets replaced. 2.0 2.0
09-15-97 10258 Fourth seat left side; rivets have pulled out of the rail mount. Seat removed and will not be replaced due to an ongoing problem. 1/4" x 1" rivets did not hold. 0.25 0.25
09-18-97 10863 Four seats have broken rivets; three left side center and one left rear. Broken rivets on four seats replaced. 2.0 2.0
10-20-97 14194 Numerous rivets are loose or missing in the bulkhead at the engine compartment. Rivets replaced. 1.5 1.5
08-21-97 6718 The front turn signals and hazard lights are inoperative. Trouble shoot wiring and multiplex system. Repaired two bare wires and reset circuit breaker #24. 1.0 1.0
09-09-07 9410 Antifreeze is leaking from the end plate of the circulating pump. Screws retorqued on the circulating pump end plate. 0.25 0.25
09-18-97 10863 The mounting bracket for the antifreeze circulating pump is broken. New bracket fabricated and installed. 1.5 1.5
10-08-97 13209 Engine will not crank. Trouble shooting ignition start system. Found a broken brown wire on the mounting board for the start relay. Made a temporary connection at the relay socket until a new mounting board arrives. New mounting board ordered. 2.0 2.0
08-04-97 5646 The left front axle stop bumper is broken. Left front axle stop bumper replaced. 0.5 0.5
07-10-97 1879 The left front lower shock mount is broken and the right front lower shock mount is cracked. As per manufacturer; welded 1/4" x 3 1/2" x 5" stele and 1/4" x 2 x 4" gussets to each shock mount. Drilled out new shock mounting holes. Front shocks replaced. 3.5 3.5
07-11-97 1994 The right side ride height is out of adjustment. Ride rear ride height adjusted. 0.5 0.5
07-11-97 1994 The lower right front shock is hitting on the shock mount gusset. 3/8" ground off the gusset to eliminate interference. 1.0 1.0
07-15-97 2526 The left front shock is leaking oil. The shock was hitting the lower shock mount gusset. Shock mount gusset ground down and shock replaced. 1.0 1.0
07-15-97 2526 The left front axle bumper stop is broken. Left front axle bumper stop replaced. 0.5 0.5
07-18-97 3283 Both front axle stop bumpers are broken. Both front axle stop bumpers replaced. 1.0 1.0
07-18-97 3644 The right front axle bumper stop is torn and the left front bumper stop is missing. Both front bumper stops replaced. 1.0 1.0
07-18-97 3644 The front ride height is out of adjustment. Front ride height adjusted. 0.5 0.5
07-25-97 4375 The left front shock failed. Left front shock replaced. 1.0 1.0
07-25-97 4375 The left front axle stop bumper is broken. Left front axle stop bumper replaced. 0.5 0.5
08-01-97 5556 The left front axle stop bumper is broken. Left front axle stop bumper replaced. 0.5 0.5
08-04-97 5646 Both front shocks failed. Both front shocks replaced. 2.0 2.0
08-04-97 5646 Manufacturer requests both front air bag saddles be replaced with new design. Both front air bag saddles replaced with new design. 2.0 2.0
08-04-97 5646 The right front air bag is worn. Replaced the right front air bag. 0.5 0.5
08-12-97 6410 Front axle, right rear air bag is leaking air. Air bag replaced. 4.0 4.0
08-13-97 6622 Front axle, right rear air bag is ruptured. Air bag replaced. 1.0 1.0
08-19-97 6666 The left rear lower radius rod is broken at the front frame mount. Realign rear suspension and install new radius rod. 1.5 1.5
08-21-97 6718 The front air bags are rubbing on the external stop plates. All front air bags removed, external stop plates ground down. Air bags reinstalled. 2.0 2.0
08-21-97 6718 As per manufacturer's request. Installed redesigned Neway suspension gussets on the lower radius rod boss anchors, rear axle. Welded/repaired the crack on the gusset for the left rear lower radius rod mounting support tower. 5.0 5.0
08-21-97 6718 As per manufactuer's request. Replaced the front mounting fasteners on the rear lower radius rods with 5/8-11x4 1/2" bolts, lock nuts and two flat washers on each bolt (torqued to 150 ft. lb). Replaced rear Nylok mounting nuts with standard lock nuts (torqued to 425 ft. lb.). Materials supplied by manufacturer. 1.0 1.0
09-16-97 10408 The lower right side radius rod is broken in the center. Replaced lower right radius rod. 2.0 2.0
09-18-97 10863 All four front air bags are chaffing against the stop plates. Replaced all four front air bags due to wear. 2.5 2.5
09-23-97 11207 The right rear lower radius rod is broken at the rear weld. Replaced right rear lower radius rod. 2.0 2.0
09-25-97 11605 Both front shocks are leaking oil. Both front shocks replaced. 1.0 1.0
10-06-97 13070 The left upper radius rod on the rear axle is broken at the center of the rod. Broken rod removed, parts ordered. 1.0 1.0
10-07-97 13070 Broken left upper radius rod ordered 10/6/97 arrived. The threads in the mount were distorted from the rod failure. Threads retapped and left upper raadius rod replaced. 5.0 5.0
10-09-97 13420 Manufacturer requests both upper and both lower radius rods on the rear axle be replaced. Both upper and both lower radius rods on the rear axle replaced. 2.5 2.5
10-20-97 14194 Reear axle; the left forward air bag is leaning toward the rear of the bus. Upper mounting bolts loosened and air bag straightened. 0.5 0.5
07-07-97 1504 The left front brake line chaffed through against the wheel well and is leaking. Brake line replaced and repositioned. 1.0 1.0
10-14-97 13559 The valve stem is leaking air on the right rear inside tire. Replaced right rear inside tire. 1.0 1.0