102D3

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Unscheduled Maintenance

Date Test Miles Service Activity Downtime Hours
08-19-98 6739 The cross member between the tag and the drive axle is cracked at both ends. Cross member replaced. 1.0 1.0
09-14-98 9401 Front tires have uneven wear and the right king pin is loose. Three 0.016" shims installed on the right side king pin. 4.0 4.0
10-28-98 14232 The tag axle cross member is cracked on the top and front, right side. Crack welded/repaired. 1.5 1.5
07-31-98 4753 The wheelchair lift will not deploy smoothly. Clutch adjusted. 0.5 0.5
09-09-98 8982 The front left overhead fan housing is broken. Fan removed. 0.5 0.5
10-05-98 11681 Three fasteners are broken on the A/C condenser door. Fasteners replaced. 1.0 1.0
07-02-98 1305 The odometer is inaccurate. Trouble shooting wiring. No problem found. 1.0 1.0
09-21-98 10102 The A/C will not function. Trouble shooting found a loose connection from the temperature control to the power supply. Connection repaired. 4.0 4.0
09-09-98 8982 The bearing in the rear A/C idler pulley is seized. Rear A/C idler pulley removed. 1.0 1.0
09-28-98 10416 The rivets are broken on the coolant pipe flange above the engine. Replaced rivets. 0.5 0.5
09-28-98 10416 The rivets are broken on the coolant pipe flange above the engine. Replaced rivets. 0.5 0.5
10-07-98 11681 "Retarder Hot" telltale is lit. Connected diagnostic data reader. Found codes 61 00, 66 00, and 66 11 inactive. Cleared all codes. Code 62 23 returns as active. Retarder temperature reading is 362 degrees F with a cold transmission. Checked wires between the sensor and the ECU connector (OK). Checked sensor resistance (open circut). Temperature sensor ordered. 2.0 2.0
10-12-98 11681 Temperature sensor ordered 10/7/98 arrived. Temperature sensor installed and codes cleared. 0.5 0.5
11-02-98 14543 The transmission retarder air solenoid valve is leaking air. Solenoid valve replaced. 2.0 2.0
07-24-98 3700 The welds are cracking on the channel assembly in the rear lower frame. Cracks welded/repaired. 3.0 3.0
08-19-98 6739 Engine cradle; right side frame is cracked. Crack welded/repaired. 1.0 1.0
08-24-98 6977 The engine frame rail is cracked near the cradle on the right side. Engine/transmission removed for repair. Crack welded/repaired. Engine/transmission replaced. 8.0 8.0
08-31-98 7649 The front sway bar is broken on the right side near the retainer bushing. Sway bar replaced. 1.0 1.0
09-04-98 8301 The left sway bar link on the front sway bar is broken. Link replaced. 0.5 0.5
06-23-98 318 Thne left rear shock, drive axle, is leaking oil. Replaced shock. 1.0 1.0
06-24-98 364 Both shocks, front axle are leaking oil. Both shocks replaced. 1.0 1.0
06-24-98 364 The right front shock, drive axle is leaking oil. Shock replaced. 1.0 1.0
07-02-98 1305 The left shock, front axle, is leaking oil. Shock replaced. 0.5 0.5
07-02-98 1305 The left front shock, drive axle, is leaking oil. Shock replaced 1.0 1.0
07-03-98 1340 The right rear shock, drive axle, is leaking oil. Shock replaced. 1.0 1.0
07-03-98 1340 Drive axle; the right front, lower shock bushing is worn away and the left front, lower shock bushing is worn. Both shock bushings replaced. 0.5 0.5
07-03-98 1340 Trouble shoot for creaking noise n the front end. All four sway bar mounting saddles are loose. All mounting bolts retorqued, 0.5 0.5
07-08-98 1669 The front sway bar is broken at the left retaining bushing. Replaced front sway bar. 1.0 1.0
07-10-98 1977 The left shock, front axle, is leaking oil. Shock replaced. 0.5 0.5
07-10-98 1977 Drive axle; the lower washer on the right rear shock is dished out. Washer replaced. 0.5 0.5
07-15-98 2327 The left outside sway bar retainer clamp has fallen off. Reinstall clapm with new bolts. 0.5 0.5
07-24-98 3700 The front sway bar has numerous cracks. Front sway bar replaced. 1.0 1.0
08-14-98 6196 Manufacturer requests the front sway bar locking collars be removed. Locking collars removed. 0.25 0.25
09-09-98 8982 Both front and both tag axle shocks are worn. All four shocks replaced. 2.0 2.0
09-12-98 9350 The left rear air bag on the tag axle is worn and leaking air. Air bag replaced. 2.0 2.0
09-15-98 9401 The front sway bar is cracked. Sway bar replaced. 1.0 1.0
09-15-98 9401 Bushings are worn in both rear upper radius rods. Both rear upper radius rods replaced. 3.0 3.0
09-18-98 9887 The right front sway bar link is broken. Replaced the right front sway bar link. 0.5 0.5
09-28-98 10416 Drive axle; the right forward shock is missing the lower washer. Installed new shock and washer. 0.5 0.5
09-28-98 10605 The right side air bag, tag axle, is chaffing on the lower mounting plate. Air bag replaced and the lower mounting plate ground down. 3.0 3.0
10-05-98 11484 All four lower shock bushings on the drive axle are worn. All four lower shock bushings replaced. 0.5 0.5
10-16-98 12456 The left front sway bar link is broken. Sway bar link replaced. 0.5 0.5
10-19-98 12631 Drive axle; the right rear shock is broken. Shock replaced. 1.0 1.0
10-29-98 14388 The front sway bar is cracked and the right sway bar link is broken. Sway bar link replaced. 4.0 4.0
11-02-98 14543 The right side tag axle shock is broken. Shock replaced. 0.5 0.5
11-16-98 14898 Front sway bar; the right sway bar link is broken. Sway bar link replaced. 0.5 0.5
07-31-98 4753 The tag axle tires are worn. Replaced tag axle tires. 2.0 2.0
08-19-98 6739 The left front tire is worn. Tire replaced. 1.0 1.0
09-09-98 8982 Both front and both tag axle tires are worn. All four tires repalced. 3.0 3.0
10-23-98 13565 The left side tag axle tire is worn. Tire replaced. 0.5 0.5
11-12-98 14620 The right side tag axle tire is worn. Tire replaced. 0.5 0.5