ABC/FB65

CHAMPION BUS INC. Pdf Download PDF Report

Unscheduled Maintenance

Date Test Miles Service Activity Downtime Hours
07-26-02 1016 Hood hinges are loose. Tightened hood hinges. 0.5 0.5
10-02-02 3445 Interior roof panels are loose and falling out. Interior roof panels reinstalled and repaired. 0.5 0.5
10-21-02 5173 The roof seam has separated and water is leaking through. Roof seam repaired. 2.0 2.0
10-21-02 5173 Fourteen floor supports are cracked or broken. Fourteen floor supports welded/repaired. 7.0 7.0
11-01-02 6460 The exterior panel at the rear of the bus is loose. Rear panel glued in place with epoxy. 1.0 1.0
11-08-02 6751 The front door will not stay closed. Front door repaired. 1.0 1.0
11-08-02 6751 The rear body frame work is cracked in numerous places. All cracks and breaks welded/repaired. Rear body panel replaced. 8.0 8.0
11-11-02 6938 The right side door panel will not stay closed. Rod linkage tightened inside the door. 0.5 0.5
11-14-02 7468 The right side door panel will not stay closed. Rod linkage tightened inside the door. 0.5 0.5
12-04-02 9161 The windshield frame is cracked at both upper corners. Cracks welded/repaired. 6.0 6.0
12-04-02 9161 The roof panels are loose. Drilled panels and installed self-tapping screws. 2.0 2.0
12-13-02 9841 The roof structure around the A/C unit is cracked. Headliner removed. Roof structure around A/C unit welded/repaired. Headliner reinstalled. 7.0 7.0
01-02-03 10583 The brake line from the rear port of the master cylinder to the ABS block is leaking brake fluid. Installed new brake linefrom the rear port of the master cylinder to the ABS block. 2.0 2.0
01-13-03 11097 The rear brakes are worn. Rear brake pads replaced. 1.5 1.5
07-18-02 982 Fuel tank is cracked and leaking fuel. Two cross members above fuel tank are broken. The frame cross member forward of the rear axle is cracked at both anchor points--left and right. Removed fuel tank, welded and repaired. Two cross members welded/repaired. Replaced frame cross member forward of the rear axle. 264.0 24.0
07-26-02 1016 Broken bolt on the left side radiator support bracket. Broken 5/16" x 2" bolt replaced. 1.0 1.0
11-18-02 7605 The front engine isolators are worn. Replaced front engine isolators. 0.5 0.5
11-25-02 7914 The negative battery terminal wire is broken. Battery terminal wire repaired with a new eyelet. 4.0 4.0
01-07-03 10898 The transmission will not shift into gear. Warranty work performed by Detroit dealer. Broken wire to the shift solenoid "C" repaired and damaged connection on the communication line repaired. 2.0 2.0
07-08-02 448 The tail pipe is loose. Broken hanger replaced. 0.5 5.0
07-26-02 1016 The exhaust clamps are loose. Exhaust clamps tightened. 0.5 0.5
10-02-02 3445 The exhaust and tail pipes are falling off. Exhaust pipe reinstalled and tail pipe rerouted to the outside. 1.0 1.0
08-23-02 1826 The right side frame rail is cracked at the rear axle lateral bar mounting area. The crack starts at the top and runs down to within 2" of the bottom flange. The rear cross member in front of the rear axle is cracked. Installed a 63" frame liner. Installed a 29" x 7" plate over the cracked area on the outside of the frame. Replaced rear cross member. 6.0 6.0
11-06-02 6751 The right side frame rail reported on 8/23/02 has cracked again. 12"x18" plate installed on the inside of the frame rail. Crack welded/repaired. 5.0 5.0
07-26-02 1016 INspect rear cross member, rear spring hangers and rear spring eyes. Rear cross member, rear spring hangers and rear spring eyes all torqued. 1.0 1.0
07-26-02 1016 Inspect rear cross member, rear spring hangers and rear spring eyes. Rear cross member, rear spring hangers and rear spring eyes all torqued. 1.0 1.0
09-26-02 1826 The rear cross member in front of the rear axle is cracked on both sides. Rear cross member replaced. 3.0 3.0
10-02-02 3445 The right rear shock is broken and the left rear shock is leaking oil. Both shocks replaced. 1.0 1.0
10-02-02 3445 Both cross members in front of the rear axle are cracked at the bolt holes. Both cross members replaced. 2.0 2.0
10-02-02 3445 Two track-bar bolts and two frame bolts are loose and worn. All four bolts replaced. 1.0 1.0
10-02-02 3445 Both front shocks are leaking oil. Both front shocks replaced. 1.0 1.0
10-21-02 5173 The cross member in front of the rear axle is cracked. Cross member in front of the rear axle replaced. 1.5 1.5
11-01-02 6460 Both cross members in front of the rear axle are cracked at the bolt holes. Both cross members replaced. 1.0 1.0
11-01-02 6460 The rear leveling valve has failed. Rear leveling valve replaced. 1.0 1.0