XDE 40

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Unscheduled Maintenance

Date Test Miles Service Activity Downtime Hours
09-10-09 512 Both rear axle ABS solenoids are missing bracket bolts. Manufacturer's rep installed bolts on rear axle ABS solenoid brackets. 6.0 0.5
09-28-09 1591 The air line to the driver's seat is leaking air. Replaced air line to the driver's seat. 2.0 1.0
09-28-09 1591 The left front air bag is leaking air at the top plate and the lower mount stud is bent. Replaced left front air bag. 2.0 2.0
10-02-09 2327 The bushing is worn on the structure mount of the right side upper radius rod. Replaced upper radius rod. 1.0 2.0
10-02-09 2327 The right rear ABS valve bracket is broken. Welded/repaired bracket. 8.0 1.0
10-05-09 2375 The air brake hose for the left front wheel is leaking air. Replaced left front air brake hose. 1.0 2.0
10-09-09 2375 Manufacturer requests front air bags, left front radius rod and front shocks be replaced and set to medium firmness. Replaced front shocks and set to medium firmness. Replaced both front air bags and left front upper radius rod. 120.0 5.0
10-26-09 3396 "Check Engine," "Battery Charge," and "Equalizer Fail" lights are on. Troubleshooting found charging system inoperative. Wire "F1" was broken off inside the alternator. Replaced alternator. 180.0 5.0
11-03-09 4273 The front, right side, lower radius rod bushing on the structure mount is worn. Replaced right front lower radius rod. 1.0 2.0
11-03-09 4273 The mounting bracket for the right rear ABS modulator is broken. Fabricated and installed new bracket. 1.0 1.0
11-06-09 4396 Bus will not start. Manufacturer's rep troubleshooting found failed transmission relay. Replaced relay. 72.0 8.0
11-11-09 4815 The left front air bag blew out. Replaced left front air bag. 1.0 2.0
12-10-09 4815 The rear H-beam is cracked. Repalced rear H-beam. 519.0 12.0
12-10-09 4815 Roof seam, right side is separating and leaking. Manufacturer's rep attached (cemented) roof seam and sealed. 2.5 2.5
12-10-09 4815 The mounting block for the left, outside rear-view mirror is broken. Both outside rear-view mirrors replaced with new style mirror by manufacturer's rep. 1.0 1.0
12-15-09 4934 "Check Engine" light comes on intermittently. Found code; intake maifold heater drive. #1 voltage low or shorted to ground. Manfacturer's rep repaired broken +24 volt post on the intake manifold heater solenoid and replaced heater solenoid. 46.0 0.5
01-11-10 7751 The right front air bag has a hole in it. Replaced right front air bag. 0.5 1.0
01-11-10 7751 The third and fourth seats from the rear, left side have broken from the wall brackets. 1/4"x1x1 brackets fabricated and welded/repaired seat mounts. 1.5 3.0
01-11-10 7751 Manufacturer requests old style belt guard in engine compartment be replaced with new style. Replaced belt guard. 24.0 4.0
01-13-10 7751 The left front air bag ruptured at the top. Replaced left front air bag. 6.0 1.0
01-13-10 7751 The A/C belt is worn. Replaced A/C belt. 0.5 1.0
01-13-10 7751 The third window right side and the fourth window left side are starting to fall out due to rivet fatigue. 1/8" rivets replaced on both windows (15 each). 3.0 6.0
02-25-10 13,516 The bottom stud is broken on the left front air bag. Replaced left front air bag. 3.0 2.0
02-25-10 13516 The bottom stud is broken on the left front air bag. Replaced left front air bag. 3.0 2.0
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