Amerivan

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Unscheduled Maintenance

Date Test Miles Service Activity Downtime Hours
07-07-08 101 Test vehicle is bottoming out on the durability track. Increased strut spacers to raise test vehicle. 208.0 12.0
07-14-08 224 The rear suspension will not fill with air. The right rear strut bag as a hole chaffed due to interference from trailing arm gusset. Replaced both rear air struts and ground off .10" radius rod bolt. 138.0 8.0
07-18-08 299 Assist manufacturer's rep with following rear air strut modifications. Replace rear air struts with base mounted lower. Replace the upper radius arm bolts that were ground with machined bolts to prevent contact. 12.0 4.0
07-28-08 452 The track bar is hitting the rear air struts. Manufacturer sent in Air Lift suspension techs for modifications. Tech cut the wheel well area and installed mounting brackets for the rear struts approximately 2" inboard fo the original mounts. Struts and air compressor replaced. 128.0 8.0
07-29-08 694 The right rear air strut is blistering. Replaced right rear strut. 2.0 4.0
07-29-08 694 The exhaust pipe is hitting on the Test Track. Welded/Installed rub guard to prevent exhaust pipe from hitting the track. 1.5 3.0
07-30-08 897 The right rear air strut is leaking air at the top of the bellows. Replaced right rear air strut. 4.0 3.0
08-04-08 1401 The left front tire is flat. Plugged left front tire. 10.0 1.0
08-12-08 2045 The "AVS, "ESC" and "BAS" lights are on. Replaced right rear broken "ABS" wheel sensor. (Broken wire) 13.0 2.0
08-12-08 2045 The right rear air strut is leaking air at the upper bellows crimp. Replaced the right rear air strut. 1.0 2.0
08-13-08 2150 The left rear air strut is leaking at the upper bellows crimp. Replaced left rear air strut. 10.0 2.0
08-20-08 2581 The right rear air strut is leaking at the upper crimp. Replaced right rear air strut. 32.0 2.0