Star Trans by Supreme Corp. Pdf Download PDF Report

Unscheduled Maintenance

Date Test Miles Service Activity Downtime Hours
07-13-10 940 The front engine mount bolt has backed out. Threads chased in isolator bracket. 1.0 2.0
07-20-10 940 The right front sway bar link is broken. Replaced right front sway bar link. Replaced upper sway bar link bushings, both sides. Replaced right side front axle sway bar link support bracket. 178.0 4.0
07-21-10 1151 The front crossmember forward of the radiator/cooling pack is broken. The front bumper support plates are also cracking. Ordered new crossmember. Temporary repair/weld made to crossmember until new crossmember arrives. Welded/repaired front bumpter support plates. 6.0 7.0
07-22-10 1227 New front crossmember ordered on 7/21/10 arrived. Installed new front crossmember. 15.0 4.0
07-22-10 1227 The front bumper mount bracket is cracked at the crossmember brace attaching area. Installed two (2) 1 1/2" x 2" steel plates. 3.0 3.0
07-23-10 1417 The bolts on the right front cooling package mount bracket are loose. Replaced original lock nuts with nylon lock nuts. 4.0 2.0
07-27-10 1848 The right front bumper bracket is broken at the lower C-brace attaching area. The lower C-brace is cracked at the left lower bolt hole. Welded/repaired bracket and brace. 3.5 3.5
08-26-10 2073 The steering slip joint is compressed. Manufacturer requests body be raised 5/8". Existing body mount structures removed from left and right. Bumper and cooler mounting structures removed. Prepped new mounts and mounting area for installation. Installed new mounts and crossmember assembly. Reinstalled bumper and cooler. 566.0 27.0
09-03-10 2665 The left, front axle cushion is split. Replaced both front axle cushion. 3.0 1.0
09-20-10 6068 The front engine isolator is worn. Replaced front engine isolator. 1.0 2.0
09-27-10 6340 The front tires and inside rear tires are worn. Mounted, balanced and installed front tires and inside rear tires. 2.0 4.0
09-30-10 6797 The upper fuel tank mounting straps are broken at the right side bolt attaching area. Welded/repaired and reinstalled straps. 16.0 3.0
09-30-10 6797 The rear bumper attaching plate is broken. Removed rear bumper. Welded/repaired attaching plate. Reinstalled bumper. 2.0 4.0
10-05-10 7440 The flange on the outlet side of the air cleaner element is broken. Replaced air cleaner element. 1.0 2.0
10-06-10 7666 Both upper fuel tank straps are broken on the left side. Removed straps. Welded/repaired and reinstalled. 8.0 6.0
10-13-10 8456 The battery tray bearing slides have failed. Replaced battery tray bearing slides. 4.0 4.0
10-21-10 9273 Twelve (12) body isolators are worn. Replaced 12 body isolators (six on the right rear and six on the left rear.) 1.0 3.0
10-21-10 9273 The front engine isolator is worn. Replaced engine isolator. 1.0 3.0
10-21-10 9273 The crossmember forward of the rear axle is broken on the left side. Replaced crossmember. 56.0 3.0
10-21-10 9273 Coolant is leaking from the low coolant sensor on the surge tank. Drained tank. Applied Teflon tape to sensor and reinstalled. 1.0 3.0
10-21-10 9273 The upper body structure at the rear of the bus is braking at the welds. Welded/repaired upper body structure. 8.0 2.0
10-29-10 10228 The front tires are worn. Replaced front tires. 1.0 3.0