416.15

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Unscheduled Maintenance

Date Test Miles Service Activity Downtime Hours
09-13-10 485 The right rear, inside tire is flat. Plugged right rear tire. 10.0 2.0
09-27-10 1509 The brace on the engine accessory belt safety cage is broken. Welded/repaired brace. 3.0 2.0
10-01-10 1596 The engine will not crank. Trouble shooting found wire shorted to ground on the Cummins data recorder. 40.0 3.0
10-01-10 1596 The transmission will intermittently not go into gear. The transmission will intermittently jump out of gear. Trouble shoot ZF system. Checked and cleaned EDM connectors and CAN connectors. 40.0 3.0
10-12-10 2818 The accessory belt safety cage support brace is broken. Welded/repaired support brace. 2.0 1.0
10-12-10 2818 The accessory belt safety cargo rack on the left side are loose. Removed panels, re-secured ceiling mounting track with fasteners. Reinstalled ceiling panels. 1.0 2.0
11-30-10 4370 Engine will not crank. Transmission touch pad will not power up. Manufacturer and ZF personnel troubleshooting electronic control system. Replaced wiring harness from transmission to ECU. 595.0 24.0
12-01-10 4603 The instrument panel lights are inoperative. Troubleshooting: repaired broken wire at the I.P. dimmer switch. 1.0 2.0
12-08-10 5947 The rear tires are worn. Rotated front tires to the inside rear. Installed new tires on the front axle and outside rear. 1.5 3.0
12-20-10 8435 The bushings are worn on both rear lower radius rods. Replaced both rear lower radius rods. 13.0 2.0
01-03-11 9181 The manufacturer requests both front air bags be replaced. Replaced both front air bags. 1.0 2.0
01-14-11 11328 The cooling fan drive belt is damaged. Replaced cooling fan drive belt. 2.0 4.0
01-19-11 11882 A fitting is broken on the coolant surge tank. Replaced coolant surge tank. 2.0 4.0
01-19-10 11882 The batteries fialed. Replaced batteries. 24.0 1.0
01-19-11 11882 Manufacturer requests the front air bags be replaced. Replaced front air bags. 1.0 2.0
01-27-11 12752 The engine coolant surge tank is broken at the center fitting. Removed failed surge tank and replaced with repaired surge tank. Replaced existing hose attached to the fitting at failure with a longer hose to relieve strain on the fitting. 32.0 4.0
02-02-11 13553 The alternator belt failed due to contact with the engine guard. Replaced alternator belt. 0.5 0.5
02-07-11 13988 The alternator belt failed due to contact with the engine guard. Replaced alternator belt. 1.0 1.0
02-07-11 13988 The left side "Day" running light is burned out. Replaced left side "day" running lamp. 1.0 1.0