Axess HD

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Unscheduled Maintenance

Date Test Miles Service Activity Downtime Hours
07-02-14 9532 The front sway bar is broken at the left side radius. Replace front sway bar, left D-rign (worn) and left link (thread damage). 14.0 2.0
05-01-14 1177 The left front sway bar bracket is broken. Left front sway bar bracket replaced. 6.0 4.0
05-06-14 1611 The front sway bar clamp bolts are loose. The original clamp bolts were anchored into tapped holes in the structure. Manufacturer drilled out 1/2" holes through the floor structure and installed 1/2-13 x 2 1/2" bolts down through the floor and mounted sway bar clamps. All bolts torqued to 90 ft. lbs. 8.0 10.0
05-15-14 3282 The left front sway bar link is broken at the sway bar attaching stud. The left front sway bar clamp is cracked near the rear mounting bolts. Replaced sway bar link and sway bar clamp and lock nuts. 8.0 4.0
05-21-14 3928 The right front sway bar clamp is broken and hte d-bushing is damaged. The outside rear, left front sway bar clamp bolt is broken. Right front sway bar clamp and d-bushing replaced. Left front sway bar clamp bolt replaced. 20.0 3.0
05-27-14 4454 The front sway bar is broken at the left radius. The left sway bar link is bent and the left d-bushing is worn. Replaced sway bar, left sway bar link and left d-bushing. 44.0 2.0
05-30-14 5197 The rear attaching bolts are broken on the right front sway bar bracket. The bracket is bent and the d-bushing is worn. Replaced bracket, d-bushing and all attaching bolts and nuts. 11.0 3.0
06-04-14 5813 The right front sway bar link is broken on the suspension end. Right front sway bar link replaced. 2.0 2.0
06-04-14 5813 The left front sway bar bracket is cracked near the left rear bolt hole and the bushing is split. Replaced left front sway bar bracket and bushing. 17.0 2.0
06-10-14 6822 The front sway bar is cracked at both radii. One bolt is broken on the left sway bar clamp and the right sway bar clamp is broken. Installed new heavier sway bar, links and clamps. Also, added retaining ring clamp ring at the outside sides of sway bar bushings. Sway bar removed due to miss-fit at sway bar hole and links. 8.0 2.0
06-10-14 6822 Manufacturer rep inspected miss-fit of sway bar to sway bar links. Manufacturer rep replaced front sway bar with new original type sway bar. Rep also applied grease to sway bar bushings. 7.0 2.0
06-11-14 6896 Front sway bar bushings are smashed. Front sway bar bushings replaced without grease. 1.0 1.0
06-11-14 6896 The right rear suspension beam is cracked approx. 4" deep. Right rear suspension beam removed. 20.0 3.0
06-12-14 6896 Received new right rear suspension beam. Installed new right rear suspension beam. 17.0 7.0
06-18-14 7688 The right front sway bar link is broken. Right front sway bar link replaced. 30.0 1.0
06-19-14 7861 The left front sway bar link is broken. Left front sway bar link replaced. 3.0 2.0
06-23-14 8401 Manufacturer requests front sway bar links, sway bar brackets and bushings and both axle mount brackets be replaced.m Front sway bar links, sway bar brackets and bushings and both axle mount brackets replaced. 10.0 10.0
07-11-14 10451 The left front sway bar link is broken. Left front sway bar link replaced. 10.0 2.0
07-07-14 9738 Front sway bar; the forward right clamp is broken. Manufacturer requests front sway bar, both clamps and bushing and both links be replaced. All replaced. 38.0 4.0
07-16-14 10880 Right front sway bar; the right side bolt on the right side sway bar clamp is broken. Broken bolt replaced. 12.0 2.0
07-17-14 11120 The right front sway bar link is broken. Sway bar link replaced. 6.0 2.0
07-23-14 11544 The wheelchair ramp support is cracked. Cracked support welded/repaired. 17.0 0.5
07-28-14 12276 The left front sway bar link is broken at the sway bar end. Replaced left front sway bar link. 4.0 2.0
08-05-14 13903 Both front sway bar bushings are worn. Both front sway bar bushings replaced and clamp bolts replaced. 4.0 4.0