ARRIVO

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Unscheduled Maintenance

Date Test Miles Service Activity Downtime Hours
05-20-14 852 All front sway bar link bushings are worn. All front sway bar link bushings replaced. 8.0 2.0
05-21-14 1024 Crossmember located rear of the front axle; the left side upper crossmember bolt is broken. Broken bolt replaced. 2.0 1.0
05-21-14 1024 Two front sway bar link bushing are damaged. Two front sway bar link bushings replaced. 1.0 1.0
06-02-14 1626 The crossmember located above the driveshaft is broken on the right side. Both frame rails are twisted inward at the top. Manufacturer informed. Broken crossmember removed. 6.0 6.0
06-05-14 1626 The front sway bar link bushings are worn. Front sway bar link bushings replaced. 2.0 2.0
06-10-14 1715 Prepare and test fit one of the two new frame crossmembers to be installed between the rear axle and transmission Milled 12 mounting holes to 9/16" to allow for assembly 6.0 6.0
06-11-14 1715 Crossmember prepared. Crossmember located above the air dryer installed. 75.0 8.0
06-12-14 1715 2nd crossmember prepared. 2nd crossmember installed between air dryer and rear axle. 76.0 4.0
06-12-14 1715 Isolators fore and aft of the rear axle failed both sides. Isolators fore and aft of the rear axle, left side replaced. 8.0 8.0
06-16-14 1715 Engine compartment; the right froward support post bracket is broken. Broken bracket removed, new bracket welded in place, suppport post installed. 12.0 12.0
06-17-14 1715 Engine compartment; the left forward support post bracket is broken. Broken bracket removed, new bracket welded in place, support post installed. 8.0 8.0
06-18-14 1715 Re-install exhaust components. D.P.F., Decomp. Reactor, S.C.R. and air change pipe re-installed. Components removed for support repairs. 9.0 9.0
06-23-14 2130 Front sway bar link bushings are missing top and bottom. Replaced all front sway bar link bushings and both sway bar links. 2.0 2.0
06-26-14 2402 Front sway bar links and bushings failed. Front sway bar links replaced. 4.0 4.0
06-26-14 2402 The crossmember near the front axle has a broken bolt lower left side and one right side suspension bracket bolt is broken. Both broken bolts replaced. 4.0 4.0
07-01-14 2894 The rear portion of the battery tray is broken up and one battery terminal is damaged. Battery tray welded/repaired and battery terminal replaced. 4.0 4.0
07-10-14 2953 Manufacturer request new design front sway bar links be installed. New design front sway bar links installed. 152.0 2.0
07-17-14 3413 The forward center bolt on the right rear suspension hanger is broken. Broken bolt replaced. 8.0 2.0
07-23-14 3492 The "ABS" light is on. Trouble shooting found the left rear ABS sensor wire broken. Sensor wire repaired. 23.0 2.0
07-24-14 3540 After numerous driver complaints about driver's seat being too low it was realized the 3" seat riser was not installed during production. Manufacturer supplied 3" seat riser. Riser installed. 4.0 4.0
08-04-14 4006 Front sway bar; the right side sway bar mounting bracket is broken. Front right side sway bar mounting bracket replaced. 77.0 4.0
08-05-14 4278 The left and right rear suspension hangers are loose. Replaced four bolts and nuts. Torqued all hanger bolts. 4.0 4.0
08-11-14 4648 Both supports to the exhaust stack are broken. The exhaust pipe is disconnected at the muffler. Supports welded/repaired. Exhaust stack installed. 8.5 8.5
08-11-14 4648 Engine will not crank. Located broken wire on rear engine door switch broken from loose exhaust pipe. Wire replaced. 26.0 1.0
09-12-14 5753 Numerous body-to-frame isolators are worn. Replaced left and right isolators forward of the front axle. Replaced left and right isolators forward of the rear axle and left and right isolators rear of the rear axle. 11.0 11.0
09-12-14 5753 The right front sway bar link is broken at the upper eye. The left front sway bar link is cracking at the upper eye. Both front sway bar links replaced. 2.0 2.0
09-15-14 5753 The upper fuel tank mounting brackets are broken. Fuel tank removed. Upper mounting brackets replaced. Fuel tank installed. 88.0 7.0
09-22-14 5865 "Check Engine" light is on and engine has a loss of power. Trouble shoot codes. Found air turbo pressure below normal. Located and tightend a loose connection in the air charge system at the turbo. 4.0 2.0
09-22-14 5865 All four air charge cooler isolators are worn. All four isolators replaced on the air charge cooler. 88.0 4.0
09-26-14 5865 The lateral bar rear of the front axle is broken at the right side. Lateral bar rear of the front axle replaced. 48.0 2.0
10-17-14 5865 Manufacturer supplied an L-bracket for repairs to the frame rail. L-bracket installed to frame rail/crossmember interface. 395.0 12.0
10-22-14 6507 The left side, upper cross member bolt is broken at the front of the fuel tank. Replaced broken bolt. 12.0 2.0
11-03-14 6821 The top forward bolt is broken on the right rear suspension hanger. Replaced broken bolt and nut. 38.0 2.0
11-13-14 8155 Both exhaust pipe brackets are broken. Both brackets welded/repaired. 4.0 4.0
11-13-14 8155 The DEF tank bracket is broken at the left mounting bolt. Bracket welded/repaired. 3.0 3.0
11-13-14 8155 The negative terminal on the right side battery is broken. The negative terminal on the left side battery is loose and will not tighten. Replaced 3 battery terminal ends, cleaned all battery posts and cable connections. 2.0 2.0
11-17-14 8543 The right rear, forward spring hanger bolt is broken. Broken bolt replaced. 4.0 2.0
11-20-14 9134 The right rear, forward spring hanger bolt is broken. All three front side bolts replaced on the spring hanger and middle bolt on the backside replaced. 12.0 8.0
11-25-14 9632 The right rear, forward spring hanger bolt is broken. Six bolts replaced on the right side spring hanger and bolts replaced on the left side spring hanger. (bolts would not torque). 32.0 13.0
12-03-14 10644 The upper and lower exhaust pipe mounting brackets are broken. Broken brackes welded/repaired. 5.0 5.0