DE60LF
NEW FLYER
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Date | Test Miles | Service | Activity | Downtime | Hours |
---|---|---|---|---|---|
03-04-03 | 1432 | The rear axle is out of alignment. | Manufacturer requests two shims (one each bolt) be added to the right side, frame end of the lower radius rod. Axle realigned. | 0.5 | 0.5 |
08-15-03 | 11196 | The front axle is cracked in numerous places. | Front axle replaced. | 5.0 | 5.0 |
04-07-03 | 3666 | Interior ceiling panel and mounting track bolts have broken at the 1st and 2nd panels on the right side and the 1st, 4th, 5th, and 8th panels on the left side. | All broken bolts replaced. | 3.0 | 3.0 |
05-07-03 | 5158 | The center hoop stabilization guide at the artic joint is worn and damaged. | Center hoop replaced. | 1.0 | 1.0 |
05-08-03 | 5276 | The trolley wheels on the top track of the bellows are loose. | Trolley wheels tightened. Corner structure mounting bolts on bellows tightened. | 2.0 | 2.0 |
05-16-03 | 5948 | Numerous interior light panels throughout the bus are falling out. | Ceiling track and light panels reinstalled. | 1.0 | 1.0 |
06-09-03 | 7398 | Both front windshield panels are cracked. | Both front windshield panels replaced. | 1.5 | 1.5 |
08-27-03 | 12148 | The right front air brake hose is broken. | Right front air brake hose replaced. | 0.5 | 0.5 |
05-13-03 | 5543 | Bus disabled on the Durability Track, no electrical power. | Repair broken wire on the voltage converter behind the driver's seat. | 0.5 | 0.5 |
04-10-03 | 3833 | The bolts are loose on the right side transmission mount brackets. | All four transmission mount bolts replaced and torqued to 90 ft. lbs. isolators replaced. | 1.0 | 1.0 |
03-27-03 | 2940 | The right side transmission mount bracket is loose. | Mount and bracket removed to access broken bolt in the transmission case (forward lower bolt). Replace all four bolts. Retorqued the right side engine mount bolt at the front of the engine. Both transmission mount bolts replaced. | 1.0 | 1.0 |
03-31-03 | 3025 | The right side engine mount bolt is broken. | Both left and right side engine mount bolts replaced. Transmission mount bolts replaced. | 1.0 | 1.0 |
04-03-03 | 3323 | The right side engine mount bolt is broken. | Right side engine mount bolt replaced. | 0.5 | 0.5 |
04-04-03 | 3539 | Manufacturer requests both engine mount bolts, sleeves, washers and nuts be replaced. | Both engine mount bolts, sleeves, washers and nuts replaced. | 0.5 | 0.5 |
04-22-03 | 4975 | The alternator pulley and belt are rubbing against the belt guard, and the A/C belt is loose. | Trouble-shooting found the engine shifted due to the transmission mount bolts missing on the right side. The upper most bolt is broken and the others are laying inside the mount. Three bolts installed and bus sent to the Altoona shop. | 1.0 | 1.0 |
05-07-03 | 5158 | Bolts from frame mount of the transmission housing were unable to stay torqued on the right side. Tranmission housing is cracking. | Complete transmission with threaded bolt holes vs. the original thread insert holes was installed with assistance from Allison Transmission representatives. | 6.0 | 6.0 |
05-30-03 | 6687 | The engine mounts are loose. | Left side engine mount bolts replaced and all torqued. Right side transmission mounting bolts replaced and all torqued. | 4.0 | 4.0 |
06-09-03 | 7398 | Transmission housing is broken up in numerous pieces in the are of the mounting bolt holes. | Trouble-shooting found the firs two transmission were not production model transmissions. At this point, Allison Transmission supplied a production model and it was installed. | 8.0 | 8.0 |
05-16-03 | 5948 | The exhaust flex pipe is cracked and leaking. | Exhaust flex pipe replaced. | 0.5 | 0.5 |
07-10-03 | 8806 | The flex exhaust pipe is broken. | Flex exhaust pipe replaced. | 0.5 | 0.5 |
07-30-03 | 10525 | The exhaust flex pipe is broken. | Exhaust flex pipe replaced. | 0.5 | 0.5 |
09-16-03 | 13207 | The exhaust flex pipe is broken. | Exhaust flex pipe replaced. | 0.5 | 0.5 |
05-07-03 | 5158 | The main artic joint bushings are worn. | Artic joint bushings replaced. | 2.0 | 2.0 |
06-05-03 | 7398 | The artic joint bushings are worn. | Artic joint bushings replaced. | 4.0 | 4.0 |
06-26-03 | 7611 | The top forward part of the artic joint is cracked in numerous places. | New artic joint installed. | 7.0 | 7.0 |
07-10-03 | 8806 | The artic joint bushings are worn. | Voided artic joint bushings replaced with solid bushings. | 5.0 | 5.0 |
03-03-03 | 1199 | Thr right side ride height is too high. | The right rear leveling valve has over extended, not allowing the air valve to exhaust. Valve arm repositioned and adjusted. | 0.5 | 0.5 |
03-10-03 | 2138 | The right rear leveling valve bracket is bent. | Right rear leveling valve link and bracket replaced. | 1.0 | 1.0 |
03-21-03 | 2760 | The right side, drive axle air bag has failed. | Right side, drive axle air bag replaced. | 2.0 | 2.0 |
03-27-03 | 2940 | The right side ride height of the rear section is low. The right side, rear most air bag is leaking at the bottom and the internal bump stop is broken. | Right rear most air bag replaced. | 1.0 | 1.0 |
03-27-03 | 2940 | The right side, lower radius rod on the rear axle is bent. | Radius rod replaced. | 1.0 | 1.0 |
04-10-03 | 3833 | Rear axle; the right side lower radius rod is bent and hitting the H-beam. | Both H-beams realigned, u-bolts torqued to 900 ft. lbs. Radius rod replaced. | 2.0 | 2.0 |
04-17-03 | 4330 | The right rear ride height is too high. The leveling valve link and bracket is broken and the valve arm is bent. | Installed new arm, link and fabricated bracket. | 1.0 | 1.0 |
05-15-03 | 5898 | The front suspension has no air. | Replaced broken front leveling valve link. | 1.0 | 1.0 |
05-16-03 | 5948 | Both rear H-beams on the rear axle are cracked at the lower radius rod mounts, and at the axle mounting area. | Cracks welded/repaired. | 2.0 | 2.0 |
05-16-03 | 5948 | Both rear H-beams on the rear axle are cracked at the lower radius rod mounts, and at the axle mounting area. | Both rear H-beams replaced. | 6.0 | 6.0 |
05-16-03 | 5948 | The right rear, rear most air bag is leaking. | Right rear, rear most air bag replaced. | 1.0 | 1.0 |
05-23-03 | 6055 | The rear ride height is too high. | The leveling valve arm is over extended. Arm repositioned and ride height adjusted. | 1.0 | 1.0 |
05-29-03 | 6487 | The rear H-beam has shifted. | Rear H-beam realigned and fasteners torqued. | 3.0 | 3.0 |
05-29-03 | 6487 | The ride height throughout the bus needs adjusted. | Ride height for both sections of the bus adjusted. | 1.0 | 1.0 |
05-29-03 | 6487 | The rear cross member in the center of the H-beam is cracking around the bolt holes. | Rear cross member replaced. | 1.0 | 1.0 |
05-29-03 | 6487 | Both front air bag bottom plates are loose. | Bolts torqued and roll pins replaced on both front air bags. | 2.0 | 2.0 |
06-05-03 | 7398 | The driveshaft is damaged from hitting the frame due to failed transmission and engine isolators. | Driveshaft replaced. | 0.75 | 0.75 |
06-05-03 | 7398 | The engine and transmission isolators are worn. | Engine and transmnission isolators replaced. | 2.0 | 2.0 |
06-05-03 | 7398 | The right rear, rear most air bag is leaking. | Right rear, rear most air bag replaced. | 0.75 | 0.75 |
06-09-03 | 7398 | The right rear, forward air bag is leaking and the left rear, forward air bag pedestal is broken. | Both air bags replaced. | 1.0 | 1.0 |
07-01-03 | 7867 | The front lateral bar attaching nut, axle end is loose. | Nut tightened and torqued. | 0.5 | 0.5 |
07-10-03 | 8806 | The air conditioning is not functioning. | Thermo King rep. replaced high pressur cut out, high pressur sensor and repaired wiring harness. | 3.0 | 3.0 |
07-15-03 | 9131 | The right rear, upper radius arm retaining ring and snap ring are bent and coming off. | Replaced the right rear, upper radius rod. | 2.0 | 2.0 |
07-18-03 | 9481 | The right rear lower radius rod is broken damaging the left rear most shock and upper mounting bracket and the left rear most air bag. | Right rear, lower radius rod, left rear most shock and air bag and upper mounting bracket all replaced. | 3.0 | 3.0 |
07-22-03 | 9676 | The right rear leveling valve arm is over extended and bent. | Right rear leveling valve arm and linkage replaced. Ride height adjusted. | 1.5 | 1.5 |
09-04-03 | 12386 | Rear axle; the left side suspension beam has an open crack (approx. 12"), starting at the top of the beam and going down the inside of the beam to the radius rod boss. | Rear, left side suspension beam replaced. Replaced both lower rear radius arms. | 10.0 | 10.0 |
09-24-03 | 13939 | The right front air bag is worn and the air line is leaking. | Air bag and air line replaced. | 2.0 | 2.0 |
10-03-03 | 14793 | The right rear ride height is too high. | Replaced the broken right rear leveling valve link. | 1.0 | 1.0 |
General
Check-In
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- Hoisting Test
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