AXESS

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Unscheduled Maintenance

Date Test Miles Service Activity Downtime Hours
08-26-03 8759 Engine has a miss. Spark plugs replaced. 1.5 1.5
06-27-03 3663 Both low beam lamps are burned out. Both low beam lamps replaced. 1.0 1.0
08-05-03 5992 The right side low beam lamp is burned out. Right side low beam lamp replaced. 1.0 1.0
07-02-03 4247 The air system will not build air. The desiccant cartridge has broken apart. Air dryer rebuilt. 1.5 1.5
04-29-03 344 Transmission will not go into gear, "Check Trans" light is on. Trouble-shooting with Pro-Link and trouble-shooting the wiring found a loose connection at the transmission. Tightened connection and cleared codes. 1.0 1.0
04-30-03 379 Transmission will not go into gear, "Check Trans" light is on. Tightened the nut which holds the transmission pigtail socket, re-routed the harness that connects the pigtail, cleaned gthe socket and connector and reconnected wiring. 1.0 1.0
05-07-03 989 The right rear air fitting on the rear air bag is broken. JAir fitting replaced. 0.5 0.5
06-16-03 2184 The engine will not start from the front controls. New start button installed in dash. 0.5 0.5
10-06-03 12031 The throttle pedal pivot pin has worked out of the bracket. Reinstalled pin and added a screw to the end to hold in place. 0.5 0.5
07-08-03 4382 The exhaust pipe is falling out of the muffler. Exhaust pipe refitted into muffler. 0.5 0.5
05-05-03 794 The right side saddle bushing is out of position on the front sway bar. Saddle bushing reinstalled. 0.5 0.5
05-07-03 989 One mounting bolt is broken and the other is stripped out on the lower right rear radius arm. Installed helicoil in stripped hole and replaced both bolts. 4.0 4.0
06-16-03 2184 The right side saddle clamp on the front sway bar is loose. The two lower bolts are broken off and the upper bolts are loose. Saddle clamp straightened, two broken bolts removed and all four bolts replaced. Left side torqued. 1.0 1.0
06-25-03 3172 The two lower bolts on the left saddle clamp of the front sway bar are broken. Broken bolts removed, saddle clamp straightened and all four bolts replaced. 2.0 2.0
06-27-03 3172 The two lower bolts on the left saddle clamp of the front sway bar are broken. Broken bolts removed, saddle clamp straightened and all four bolts replaced. 2.0 2.0
07-01-03 4072 The front of the bus is bottoming out on the durability track. Ride height is low on the right side. The right front leveling valve arm is loose. Tightened arm and adjusted ride height. 0.5 0.5
07-08-03 4382 The front sway bar is broken at the left side radius. Replaced front sway bar, clamps, busings and links. 1.0 1.0
07-11-03 5022 The left lower nut fell off the front sway bar. All four link shackles are bent. Bent shackles replaced with good used shackles and new bushing installed on the sway bar. 0.5 0.5
07-17-03 5172 Manufacturer requests installation of new type sway bar bushings to replace current 3 piece bushings. Installed new sway bar mounting brackets and new single piece, press type bushings. 2.0 2.0
07-31-03 5378 The front sway bar bushings collapsed. Replaced front sway bar brackets and bushings. 3.0 3.0
08-01-03 5569 The left front air bag is leaking air. Left front air bag replaced (limited access to upper bolts). 2.0 2.0
08-05-03 5992 The right front, upper shock mount is cracked. Weld/repair right front, upper shock mount. 3.0 3.0
08-12-03 6681 The left front air bag is blown. Left front air bag replaced. 1.0 1.0
08-12-03 6681 Both front, lower sway bar bushings are worn. Both front lower sway bar bushings replaced. 2.5 2.5
08-13-03 6730 The left front air bag separated at the top plate. Upper mounting plate rounded off, new air bag installed. 2.0 2.0
08-15-03 7016 Front sway bar bushings and brackets are all worn. Replaced front sway bar, bushings and brackets. 4.0 4.0
08-27-03 8975 The left rear, forward shock is loose at the top. Missing washer replaced. 0.5 0.5
08-29-03 9108 The front sway bar is broken. Front sway bar replaced. 1.0 1.0
09-05-05 9558 The anchor point at the saddle mounts (for the front sway bar) are cracking at the welds. Area reinforced with weld. 4.0 4.0
09-11-03 10464 The lower shock bushing and washer is missing from the left sdie, forward shock on the rear axle. New bushing and washer installed. 0.5 0.5
09-25-03 11744 The right side, front sway bar saddle clamp is broken. Saddle clamp replaced. 0.5 0.5
10-02-03 11857 The front sway bar is broken. Replaced front sway bar and bushings. 1.0 1.0
10-02-03 11857 The bushings are worn on the right side of the lower rear sway bar. Lower rear sway bar replaced. 1.0 1.0
10-13-03 13275 The left rear forward shock is broken. Replaced the left rear forward shock. 2.0 2.0
10-15-03 13534 The left front air bag is blown. Replaced left front air bag. 1.0 1.0
10-16-03 13644 The left lower castle nut is loose on the front sway bar. Castle nut tightened. 0.5 0.5
10-16-03 13644 The right front air bag has blown. Right front air bag replaced. 1.0 1.0
10-20-03 13724 The sway bar link is broken on the sway bar end. Sway bar link and stud replaced. 0.5 0.5
10-22-03 13791 The left front sway bar link is broken. Left front sway bar link replaced. 0.5 0.5
10-23-03 13869 The sway bar link is broken on the sway bar end. Sway bar link and stud replaced. 0.5 0.5
10-24-03 13933 The sway bar link is broken on the sway bar end. Sway bar link and stud replaced. 0.5 0.5
10-26-03 13974 The sway bar link is broken on the sway bar end. Sway bar link and stud replaced. 0.5 0.5
10-28-03 14143 The sway bar link is broken on the sway bar end. Sway bar link and stud replaced. 0.5 0.5
10-31-03 14899 The right rear inside tire is worn. Replaced right rear inside tire. 1.0 1.0
08-25-03 8606 The left rear inside tire is flat. Tire/wheel replaced. 0.5 0.5
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