DE60LF

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Unscheduled Maintenance

Date Test Miles Service Activity Downtime Hours
06-15-04 125 The drive axle is out of alignment. The left rear to right front x-brace is bent. Replaced both rewar and x-braces, realigned H-beams. 46.0 4.0
06-24-04 257 The drive axle is out of alignment. The left rear to right front x-brace is bent. Replaced both rear and x-braces, realigned H-beams. 40.0 3.0
08-09-04 1387 The x-braces on the drive axle are bent. Both rear x-braces replaced 0.19 0.5
08-23-04 2248 The x-braces on the drive axle are bent. Both rear x-braces replaced. 10.0 2.5
11-15-04 7605 The drive shaft is cracked on the transmission side between the yokes. Drive shaft replaced. 12.0 2.0
07-30-04 1220 The rear door will not close. Door linkage adjusted. 8.0 0.5
08-09-04 1387 The third seat, left side, behind the driver is broken. The bolts are pulled out of the floor and the pedestal is bent. Seat removed. 0.5 0.5
12-06-04 9586 The first two seats, left side, rear section are broken from the wall. Both seats removed. 0.5 5.0
12-06-04 9586 The seats on the artic joint willnot return to center. Broken roll pin replaced in the hoop positioning gear. 2.5 2.5
01-20-05 13139 The front access door will not fully close. Door linkage adjusted. 0.5 0.5
01-03-05 11198 Bus will not start. Cummins installed new ECM. 248.0 2.0
11-09-04 7203 Left air brake fitting ont he left brake chamber, rear axle is damaged from the drive shaft failure Damaged fitting replaced. 0.5 0.5
06-24-04 257 Three light panels are loose and falling down. Light panels removed. 0.5 0.5
08-19-04 1916 The left front low beam lamp is burned out. Left front low beam lamp replaced. 0.25 0.25
12-17-04 11198 Numerous screws are missing from the light panels. Screws replaced. 0.5 0.5
08-18-04 1753 The hydraulic inlet line at the engine cooling fan is leaking. Fitting tightened and hyraulic fluid topped off. 12.0 1.0
09-03-04 3086 The alternator belt came off. New alternator belt installed. 8.0 0.5
12-06-04 9586 The engine isolators at the bell housing are cracked. Both isolators replaced. 80.0 1.0
12-06-04 9586 The upper radiator support strut bracket is broken. Bracket welded/repaired. 2.0 2.0
12-06-05 9586 Inspect for a fuel leak in the engine compartment. Loose line to injector tightened. 0.5 0.5
01-11-05 11854 Bus will not start. Cummins replaced fuel solenoid switch and throttle actuator. 83.0 4.0
01-13-05 12009 Bus shut down on durability track. System check found transmission code, connectors checked, code cleared, bus started. 61.0 2.0
02-24-05 14331 Bus shut down en route to shop. Bus towed to shop. 4.0 2.0
02-24-05 14331 Engine won't crank, no coach power. Locate and repair four shorted wires at the harness near model #25 at the rear door. Replaced Allen Bradley Device Net. Component. 3.5 1.5
07-02-04 334 The right side, inner proximity switch is broken on the articulated joint. New proximity switch installed and adjusted. Loose connection on the vehicle management module tightened. 136.0 2.0
08-26-04 2811 Four bolts at the articulated joint hinge are loose. Four loose bolts at the articulated joint torqued. 4.0 0.5
09-01-04 2908 The bushing mount bolts on the articulated joint are loose. Manufacturer requests 20 mm bolt holes be drilled out to 7/8". Bolt holdes resized and 7/8" bolts installed. 64.0 4.0
09-29-04 4422 The articulated joint "Hinge Warning" light comes on intermittently. Right side proximity sensor replaced. 0.5 0.5
10-14-04 6623 The drive shaft is worn. Drive shaft replaced. 8.0 1.0
10-22-04 7139 The drive shaft and both yokes are broken. The drive shaft safety loop and the rear lateral bracket on the H-beam are bent. Replaced drive shaft, u-joint and both yokes. Straightened H-beam bracket and reinstalled. 278.0 2.0
11-09-04 7203 Manufacturer requests 1/2" spacers be installed at rear axle bump stops. Shims added to the upper radius rods on the rear axle. Grind out 1/2" x 3/4" area on the inside area of the drive shaft yokes. All work done as per manufacturer's request. 8.0 2.5
11-10-04 7269 The drive shaft is contacting the transmission yoke. Manufacturer requests area to be ground down. 8.0 2.0
11-12-04 7405 Drive shaft joint bolts are loose. Bolts retorqued. 0.5 0.5
12-08-04 9586 The rooftop articulated joint dampening cylinders failed. Dampening cylinders replaced. 0.5 8.0
02-09-05 12244 The bus is disabled in the durabilty track. The articulated joint has broken at the center ring. Bus towed to shop. Parts ordered. 423.0 3.0
02-18-05 14331 Parts arrived for articulated joint. Replaced bearing turntable and the forward casting on the articlated joint. Filled and bled hydraulic system. 6.0 6.0
06-15-04 125 Manufacturer requests two shims be installed at the upper and lower radius rod mounting bolts on the right side. Shims installed. 46.0 2.0
08-04-04 1330 The right front shock is broken. Right front shock replaced. 56.0 5.0
09-23-04 3805 The right front shock is bent. Right front shock replaced. 24.0 0.5
09-29-04 4422 The right rear lower radius rod is broken at the suspension end. Right rear radius rod replaced. 8.0 3.0
10-01-04 4893 The left rear shock, middle axle is leaking oil. Shock replaced. 1.0 1.0
10-11-04 6027 The rear, lower radius rod bushings are worn. All upper and lower rear radius rod bushings replaced. 2.5 2.5
10-14-04 6623 The left side, middle axle leveling valve railed. Leveling valve replaced. 0.5 0.5
12-06-05 9586 Manufacturer requests all shocks be replaced. All ten shocks replaced. 2.5 2.5
12-07-04 9586 The left front air bag is leaking at the top plate. Left front air bag replaced. 0.5 0.5
12-07-04 9586 The isolators on the air compressor are splitting. All four isolators areplaced. 1.0 1.0
12-17-04 11198 Middle axle; the left rear shock, lower mounting nut is missing and the shock stud is damaged. Shock replaced. 0.5 0.5
02-18-05 14331 Both forward air bags on the rear axle are leaking (broken pistons). Both ari bags replaced. 2.0 2.0
02-24-05 14331 Rear axle; the right rear air bag is leaking. Air bag replaced. 1.0 1.0
09-01-04 2908 All four rear axle tires are worn. All four rear axle tires replaced. 2.0 2.0
10-14-04 6623 All four middle axle tires are worn. All four middle axle tires replaced. 2.0 2.0
12-17-04 11198 All four rear axle tires are worn. All four rear axle tires replaced. 2.5 2.5
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